Tooling Guide for Aerospace Wiring Systems - Interstate Connecting ...
Tooling Guide for Aerospace Wiring Systems - Interstate Connecting ...
Tooling Guide for Aerospace Wiring Systems - Interstate Connecting ...
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Mid-Current Range Adjustable Indent Crimp Tools<br />
For power supply and power management<br />
applications, DMC offers our<br />
Industrial Mid-Current Range Adjustable<br />
Crimp Tools which have virtually limitless<br />
applications within the specified wire<br />
range of 6 through 18 AWG. The tools<br />
are used widely in the marine, rail, power<br />
generation, solar, and heavy transportation<br />
industries.<br />
The Mid-Current Range Adjustable<br />
Crimp Tools are similar to our Standard<br />
Adjustable indent Crimp Tool but have an<br />
enlarged crimp cavity to accommodate<br />
mid-current power contacts. Turret heads<br />
and positioners are available to adapt<br />
the tool frames to your specific contact/<br />
wire combination. The 8 impression<br />
crimp assures absolute maximum tensile<br />
strength with almost every closed barrel<br />
contact. Special indent configurations are<br />
available upon request.<br />
For proper operation, the tool must be<br />
mated with a multi-position turret head<br />
(or a single-position positioner. These are<br />
attached by orienting the positioner in the<br />
keyed position and by tightening the hex<br />
socket screws provided as part of the<br />
positioner.<br />
A permanent dataplate is affixed to all<br />
turret heads and positioners. This plate<br />
lists specific contact part numbers, the<br />
corresponding position color code (<strong>for</strong><br />
3 position turret heads), and suggested<br />
selector depth settings <strong>for</strong> the wire size<br />
being used.<br />
On most models, crimp depth is controlled<br />
by a position selector knob located<br />
on the tool frame. The operator simply<br />
dials the desired step <strong>for</strong> the wire being<br />
used. This setting can be secured by use<br />
of a locking pin or safety wire.<br />
As with our Military Standard crimp<br />
tools, the cycle controlled ratchet assures<br />
a complete crimp every time. The carefully<br />
engineered design achieves the absolute<br />
maximum mechanical advantage.<br />
Periodic gaging is recommended to<br />
insure accurate calibration. This can be<br />
done easily by setting the tool selector knob<br />
to the designated position and checking<br />
indenter closure with the “GO/NO-GO”<br />
gage designated <strong>for</strong> each tool.<br />
These tools measure 9 3 ⁄ 4" x 2 1 ⁄2" x 1 1 ⁄4"<br />
approximately and weighs less than a<br />
pound.<br />
NOTE: Crimping wires and contacts in<br />
this range requires increased hand <strong>for</strong>ce<br />
in comparison with other common hand<br />
crimpers, there<strong>for</strong>e use of this hand tool<br />
should be limited to short run production<br />
and maintenance applications.<br />
Powered versions of these tools are<br />
available <strong>for</strong> production and repetitive use<br />
(see page 13).<br />
The M320 is designed <strong>for</strong> Siemens<br />
Industrial Automation contacts, 6FX2003<br />
Series. The M320 crimps both the<br />
conductor and the insulation. This tool<br />
is not available in a pneumatic version.<br />
POSITIONER<br />
P/N<br />
TH579-1<br />
TH580-1<br />
TH581-1<br />
M320 applications<br />
CONTACT MFG. &<br />
PART NUMBER<br />
Siemens Industrial Automation<br />
6FX2003-5AA00 (Conductor) Siemens<br />
Industrial Automation 6FX2003-5AB00<br />
(Insulation)<br />
Siemens Industrial Automation<br />
6FX2003-5AC00 (12 & 16 Conductor,<br />
Insulation)<br />
Siemens Industrial Automation<br />
6FX2003-5AD00 (Conductor, Insulation)<br />
PAGE 92 www.DMCTools.com © Copyright 2010 Daniels Manufacturing Corp. ALL RIGHTS RESERVED.
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