Tooling Guide for Aerospace Wiring Systems - Interstate Connecting ...

Band Application System Part Numbers
Two-step APPLICATION TOOLS,
ACCESSORIES AND COMPONENTS
DBS-1100
DBS-1101
DBS-1102
DBS-1100-32
DBS-1100-7
DBS-RO3
DBS-1200
DBS-1201
DBS-1202
DBS-1100-7
DBS-RO5
.250 standard Width Band Tools
AS8103/2-XX Hand Operated Band Tool
Hand Operated Band Application Tool Set
(includes DBS-1100, DBS-R03)
Hand Operated Band Application Tool Set
(includes DBS-1100, DBS-R03,
DBS-CG2 & G691)
Tension Adjustment Key
AS8103/2-XX Replacement Blade for
.250 Band Tools
Roll-Over Tool for .250 Band Tab
.125 Width Mini-Band Tools
AS8103/2-XX Hand Operated Mini
Band Tool
Hand Operated Mini Band Application
Tool Set (includes DBS-1200, DBS-RO5)
Hand Operated Mini Band Application
Tool Set (includes DBS-1200, DBS-RO5,
DBS-CG3 & G752)
AS8103/2-XX Replacement Blade for
.125 Band Tools
Roll-Over Tool for .125 Band Tab
Pneumatic Band Tools for .250 width Bands
PBT1100
Pneumatic Band Application Tool
Pneumatic Band Tools for .125 width Bands
PMBT1200
DBS-CG1
DBS-CG1-F
DBS-CG2
G691
DBS-CG2A
DBS-CG3
Pneumatic Band Application Tool
Tool verification Instrumentation
Laboratory Verification Instrument for
1100 & 1200 series band tools
DBS-CG1 Holding Fixture
(Banding tool & DBS-CG1 not included)
Field Verification Fixture for DBS-1100
Go/No-Go Gage for DBS-CG2 Fixture
AS8103/2-XX Verification Set which
includes DBS-CG2 & G691
Field Verification Fixture for DBS-1200
AS85049/128 Band
Identification Chart
Band P/N Configuration Width Terminate
With
M85049/128-01
M85049/128-02
M85049/128-03
M85049/128-04
M85049/128-05
M85049/128-06
M85049/128-07
M85049/128-08
Folded Buckle,
Flat
Folder Buckle,
Curled
Stamped Buckle,
Flat
Stamped Buckle,
Curled
Folded Buckle,
Flat
Folder Buckle,
Curled
Stamped Buckle,
Flat
Stamped Buckle,
Curled
AS85049/128 TOOL
Identification Chart
.250 2 Step Only
.250 2 Step Only
.250 1 or 2 Step
Tools
.250 1 or 2 Step
Tools
.125 2 Step Only
.125 2 Step Only
.125 1 or 2 Step
Tools
.125 1 or 2 Step
Tools
Tool P/N Description Width DMC P/N**
M81036/1-01 1 Step Band Tool .250 Consult
DMC
M81036/1-02 1 Step Band Tool .125 Consult
DMC
M81036/1-01A
M81036/1-02B
Verification
Inspection Gage
Verification
Inspection Gage
.250 Consult
DMC
.125 Consult
DMC
M81036/2-01 2 Step Band Tool .250 DBS-1100**
M81036/2-02 2 Step Band Tool .125 DBS-1200**
M81036/2-03 Roll Over Tool .250 DBS-R03
M81036/2-04 Roll Over Tool .125 DBS-R05
M81036/2-01A
M81036/2-02B
Set: Verification
Gage &
Compression
Fixture
Set: Verification
Gage &
Compression
Fixture
.250 DBS-CG1
.125 DBS-CG2
4-1380
4-1553
Bands & Rings
M85049/128-01 .250 wide x 14.0” long EMI/
RFI Band (Flat)*
M85049/128-05 .125 wide x 14.0” long EMI/
RFI Band (Flat)*
4-1376 .500 Dia. Split Ring Set
4-1377 .750 Dia. Split Ring Set
4-1378 1.00 Dia. Split Ring Set
4-1379 1.50 Dia. Split Ring Set
G752
Go/No-Go Gage for DBS-CG3 Fixture
DBS-CG3A
DMC1379
DMC60A
AS8103/2-XX Verification Set which
includes DBS-CG3 & G752
Banding Application Kit
AS8103/2-XX .250 Banding Tool Kit
Complete EMI/RFI Shielding
Maintenance/Repair System
(AS8103/2-XX .250 bands and tools)
* Band can also be supplied curled (contact factory)
The DBS-CG1-F holding fixture
secures the laboratory calibration instrument
and banding tool in place during
calibration. This fixture only works with
the DBS-CG1 Calibration Instrument.
(Banding tools and DBS-CG1 are sold
separately.)
**The DMC Two Step Band Tools are recommended for
Military stystems use where multi-source band procurement
limits the use of the One Step Tools. Consult DMC for details.
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