Tooling Guide for Aerospace Wiring Systems - Interstate Connecting ...

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Battery Powered Hydraulic Indent Crimp Tools Get the Portability of a Hand Tool with the Stamina of a Power Tool! DMC is pleased to present our battery powered hydraulic tools to crimp MIL-C-39029, MIL-C-39012, and a full range of proprietary contacts onto copper and aluminum cable 12 through 26 AWG. These tools are equivalent to DMC’s AF8 (M22520/1-01) hand tool and use the same turret heads, positioners, and other accessories. AFE8B The AFE8B Battery Powered Hydraulic Indent Crimp Tool is a hand held, self-contained indent crimp tool. The crimp head, battery, and pump unit are contained in one ergonomic tool body and weighs about 4 pounds. It is equivalent to DMC’s AF8 hand tool and uses the same turret heads, positioners, and other accessories. TOOL INCLUDES: Carrying Case, Two 18v Batteries (p/n HDE-LI-B), One Battery Charger (p/n HDE-LI-120C). AFM8, M3XX & MHXX Battery Powered Tools At the time this catalog was printed, DMC’s Engineers were developing battery powered versions of our AFM8 (M22520/2-01), M-Series and MH-Series hand tool frames. Contact DMC, or check our Web site <strong>for</strong> the status of these tools. FEATURES • Ergonomic design allows one-handed operation • Indenters automatically open when crimp is complete • Head rotates 350 degrees • Red LED to display unit’s current status CRIMP CAPACITIES • Max. Crimp Force: 1.5 Tons (13.3 kN) • Avg. Crimp Time: 2 seconds • Avg. Crimps per Charge: Approx. 150 (depending on size and type of contact wire AFE8B SPECIFICATIONS • Length: 14.75” (375 mm) • Width: 2.87” (72.9 mm) • Depth: 4.5” (114.3 mm) • Mass/Weight (w/ battery): 3.92lb (1.78kg) • Sound Level: 75db (A) at 1 meter • Vibration:
AFE8-R Remote Head Battery Powered Hydraulic Crimp Tool The AFE8-R Remote Head Battery Powered Hydraulic Indent Crimp Tool is a hand held, self-contained indent crimp tool. The crimp head is separate from the battery and pump unit by a hydraulic umbilical cable. This reduces the held weight to 2 pounds, about the same as the hand tool. The battery and pump unit can be worn on a tool belt, stored in a carrying case, or mounted to a bench AFE8-R top. It is equivalent to DMC’s AF8 hand tool and uses the same turret heads, positioners, and other accessories. TOOL INCLUDES: Two Batteries (p/n HD-BATTERY-R), One Battery Charger (p/n HD-110CHARGER-R). Tool Belt, AC Adapter, and Bench Mount sold separately. FEATURES • Ergonomic design allows one-handed operation • Indenters automatically open when crimp is complete • Connection point <strong>for</strong> tool balancing systems AFE8-R CRIMP CAPACITIES • Max. Crimp Force: .75 Tons/1500lb/6.67kN • Avg. Crimp Time: 2 seconds • Avg. Crimps per Charge: Approx. 250 AFE8-R BATTERY (Lithium Ion) • Charging Voltage: 10.8 VDC Lithium Ion • Charging Time: 40 minutes The battery and pump unit can be worn on a tool belt (p/n 2063863-1) … TOOL SPECIFICATIONS CRIMP TOOL • Length: 11”/279mm • Width: 2-1/2”/63.5mm • Depth: 2-1/2”/63.5mm • Mass/Weight: 1.82lb/.83kg • Sound Level: 72db • Hose Length: 4.5ft POWER UNIT (With Battery Installed) • Length: 9.8”/248mm • Width: 3.1”/80mm • Depth: 5.6”/142mm • Weight: 4.3 lb/2.0 kg • Sound Level: 72 dBA • Hydraulic Oil: 1.7 oz./ 48g Shell Tellus* T15 used with an AC Adapter (p/n HD-110AC)... or mounted to a bench top (p/n BM-7). © Copyright 2010 Daniels Manufacturing Corp. ALL RIGHTS RESERVED. www.DMCTools.com PAGE 11
Page 1 and 2: Tooling Guide for Aerospace Wiring
Page 3 and 4: Important Facts About Crimping Time
Page 5 and 6: MPT-250B Motorized Wire Crimp Pull
Page 7 and 8: HPT-200 Hand Held Wire Crimp Pull T
Page 9 and 10: Other than keeping the unit clean a
Page 11: MIDDLE RANGE INDENT CRIMP TOOL MH86
Page 15 and 16: Header Right Subheadline WA27-309-2
Page 17 and 18: Module System A special module is m
Page 19 and 20: Large Gage Contact Application Guid
Page 21 and 22: PICO* LOCATOR PICO DIE ASSEMBLY 503
Page 23 and 24: PICO* LOCATOR PICO DIE ASSEMBLY DMC
Page 25 and 26: M39029 Contact Quick Location Chart
Page 27 and 28: MIL-DTL-24308 Miniature Rectangular
Page 29 and 30: MIL-DTL-26482 series 2 Circular Bay
Page 31 and 32: HEADER MIL-DTL-26518 SUbheaDER CLAS
Page 33 and 34: MIL-DTL-28804 Rectangular POLARIZED
Page 35 and 36: HEADER MIL-C-38300 SUbheaDER Circul
Page 37 and 38: HEADER MIL-PRF-38999 SUbheaDER seri
Page 39 and 40: HEADER MIL-STD-1760 SUbheaDER (MIL-
Page 41 and 42: AS50151 (formerly MIL-C-5015) serie
Page 43 and 44: MIL-C-81511 series 1 Scoop Proof -
Page 45 and 46: MIL-C-81511 series 3 Scoop proof -
Page 47 and 48: MIL-DTL-81659 series 1 Rectangular
Page 49 and 50: HEADER MIL-C-81703 SUbheaDER series
Page 51 and 52: HEADER MIL-dtl-83527 SUbheaDER (ari
Page 53 and 54: MIL-DTL-83723 series 3 Circular Bay
Page 55 and 56: MIL-C-85028 series AS Rectangular -
Page 57 and 58: HEADER MIL-STD-1549 SUbheaDER Commo
Page 59 and 60: Installing and Removal Tool Illustr
Page 61 and 62: MIL-I-81969 Tool Part Number Guide
Page 63 and 64:
PLASTIC INSTALLATION & REMOVAL TOOL
Page 65 and 66:
Header Contact Right Gages Subheadl
Page 67 and 68:
BETA Backshell Accessory Torque Too
Page 69 and 70:
Two-Step Banding Tool System DBS-11
Page 71 and 72:
MIL Spec Circular Indent Crimp Tool
Page 73 and 74:
M22520/5 & 110 Crimp Die Reference
Page 75 and 76:
HXE4-R The HXE4-R Remote Head Batte
Page 77 and 78:
X-Die Pneumatic Tool Bench Press St
Page 79 and 80:
Header Y-Dies For A Right Full Rang
Page 81 and 82:
Coaxial/Shielded Contact Tool Selec
Page 83 and 84:
R.F. Connectors Tool Selection Guid
Page 85 and 86:
Page 87 and 88:
Page 89 and 90:
Page 91 and 92:
Page 93 and 94:
Page 95 and 96:
The M300BT is designed for pin and
Page 97 and 98:
The M321 is designed for the rail t
Page 99 and 100:
Dedicated Application Circular Crim
Page 101 and 102:
Special Application Indent Crimp To
Page 103 and 104:
Dedicated Application Indent Crimp
Page 105 and 106:
Hand Tool P/N Battery Tool P/N Remo
Page 107 and 108:
GMTExxx-R Remote Head Battery Power
Page 109 and 110:
DCT4 Tool Series Dies DCT4 Tool Ser
Page 111 and 112:
Hydrac Hydraulic 3.5 Ton Crimping
Page 113 and 114:
Electric Hydraulic 3.5 Ton Crimp To
Page 115 and 116:
Header Hydrac Right Subheadline HD
Page 117 and 118:
MS23002* Dies & Gages for MS25036 I
Page 119 and 120:
Wire Harness Tools WIRE HARNESS SPO
Page 121 and 122:
Terminal and Splice Crimp Tooling O
Page 123 and 124:
M7928/1-11 to -19, Size 22 Similar
Page 125 and 126:
Page 127 and 128:
Page 129 and 130:
Page 131 and 132:
M7928/4-111 to -114, Sizes 12 to 10
Page 133 and 134:
M7928/4-152 to -159, Sizes 16 to 10
Page 135 and 136:
M7928/6-1 to -5, Sizes 26 to 10 AWG
Page 137 and 138:
M81824/1-01 to -03, Sizes 26 to 12
Page 139 and 140:
M81824/7-01 to -03, Sizes 26 to 12
Page 141 and 142:
M81824/9-01 to -03, Sizes 26 to 12
Page 143 and 144:
M81824/11-01 to -03, Sizes 26 to 12
Page 145 and 146:
AWG AWG Wire Size mm HEADER MS17143
Page 147 and 148:
MS20659-101 to -106, Sizes 22 to 10
Page 149 and 150:
MS20659-117 to -124, Sizes 1/0 to 4
Page 151 and 152:
MS20659-129 to -134, Sizes 6 to 1 S
Page 153 and 154:
MS20659-140 to -150, Sizes 8 to 1 S
Page 155 and 156:
MS20659-161 to -166, Sizes 22 to 10
Page 157 and 158:
MS21004-8 to -14, Sizes 16 to 14 AW
Page 159 and 160:
MS25036-101 to -110, Sizes 22 to 14
Page 161 and 162:
AWG Wire Size mm Similar Terminal S
Page 163 and 164:
MS25036-132 to -141, Sizes 1/0 to 4
Page 165 and 166:
MS25036-152 to -159, Sizes 22 to 10
Page 167 and 168:
AS5768 Wire Stripper Info The Indus
Page 169 and 170:
ST825 Swaging Tool for Cable (wire
Page 171 and 172:
Kit Applications Military Standard
Page 173 and 174:
Environmental Packaging An analysis
Page 175 and 176:
Ergonomics Challenge Ergonomic guid
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