Tooling Guide for Aerospace Wiring Systems - Interstate Connecting ...

MS21004-8 to -14, Sizes 16 to 14
AWG
#16-14
Wire
Size
mm
1.04 -
2.62
Insulation
Diameter
in. (mm)
Similar Terminal Shown
Terminal Specs
Sleeve
Color
N/A N/A MS21004-
Type: Class 1 Uninsulated Terminals, Rectangular Tongue
Insulation: None
Terminal Body & Sleeve: Copper, ASTM B-152
Plating: Tin, ASTM B-545
Max Temp Rating: 175° C
Terminal/Splice
Part Number
Tool Selection Guide*
HX4 Series
Multi cavity
(1 Indent)
HX4 Series
Multi cavity
(2 Indents)
DMC Tool/Die Options
GMT Series
Tool
(1 Indent)
GMT Series
Tool
(2 Indents)
DCT4 Series
8 Y554 Die Y788 Die GMT277 GMT1005 DCT4-105D Die
9 Y554 Die Y788 Die GMT277 GMT1005 DCT4-105D Die
10 Y554 Die Y788 Die GMT277 GMT1005 DCT4-105D Die
11 Y554 Die Y788 Die GMT277 GMT1005 DCT4-105D Die
12 Y554 Die Y788 Die GMT277 GMT1005 DCT4-105D Die
13 Y554 Die Y788 Die GMT277 GMT1005 DCT4-105D Die
14 Y554 Die Y788 Die GMT277 GMT1005 DCT4-105D Die
* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.
AWG
Terminal Manufacturers’ Part Numbers
Terminal Specs Terminal Manufacturers’ Terminal #
Sleeve
Color
#16-14 N/A MS21004-
Terminal/Splice
Part Number
Burndy Hollingsworth Molex Panduit Thomas&Betts Tyco Elec
8 -- -- -- -- B486 --
9 -- -- -- -- B483 --
10 -- -- -- -- B482 --
11 -- -- -- -- B481 --
12 -- -- -- -- B485 --
13 -- -- -- -- B484 --
14 -- -- -- -- B480 --
NOTE: Component manufactures’ and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.
Gmt tool series options
GMTxxx Hand Tool, p. 102
GMTEBxxx Battery Tool, p. 104
GMTExxx-R Battery Tool, p. 105
HX4 Tool Series Options
for Y-Dies
HX4 Hand Tools, p. 70 & 75
HXE4B, HXE4-R Battery Tools, p. 72 & 73
HX23 Pneumatic Tool, p. 74
EHCY Electric Hydraulic Tool, p. 76
DCT Tool Series Options
DCT4 Hand Tool, p. 106
DCTE4B Battery Tool, p. 106
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