Tooling Guide for Aerospace Wiring Systems - Interstate Connecting ...

MS20659-151 to -160, Sizes 1/0 to 4/0
Similar Terminal Shown
Type: Class 1 Uninsulated Terminals, Ring Tongue
Insulation: None
Terminal Body & Sleeve: Copper, ASTM B-152
Plating: Tin, ASTM B-545
Max Temp Rating: 175° C
Terminal Specs
Tool Selection Guide*
DMC Tool/Die Options
AWG
Wire Size
mm
Insulation
Diameter in. (mm)
Sleeve
Color
Terminal/Splice
Part Number
HD485 Dies
MIL Approved*
HD51 Series
1/0 42.4-60.6 N/A N/A MS20659-
2/0 60.6-76.3 N/A N/A MS20659-
3/0 76.3-96.3 N/A N/A MS20659-
4/0 96.3-117 N/A N/A MS20659-
* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.
151 HD485-01 Die HD51-123N Die
152 HD485-01 Die HD51-123N Die
153 HD485-02 Die HD51-124N Die
154 HD485-02 Die HD51-124N Die
155 HD485-03 Die --
156 HD485-03 Die --
157 HD485-04 Die --
158 HD485-04 Die --
159 HD485-04 Die --
160 HD485-04 Die --
AWG
Terminal Manufacturers’ Part Numbers
Terminal Specs Terminal Manufacturers’ Terminal #
Sleeve
Color
1/0 N/A MS20659-
2/0 N/A MS20659-
3/0 N/A MS20659-
4/0 N/A MS20659-
Terminal/Splice
Part Number
Burndy Hollingsworth Molex Panduit Thomas&Betts Tyco Elec
151 YAV25-L2 -- -- -- J972 --
152 YAV25-L16 -- -- -- J974 --
153 YAV26-L1 -- -- -- K971 --
154 YAV26-L16 -- -- -- K974 --
155 YAV27-L20 -- -- -- L972 --
156 YAV27-L18 -- -- -- L974 --
157 YAV1C-L11 -- -- -- M972 --
158 YAV28-L56 -- -- -- M974 --
159 YAV28-L13 -- -- -- -- --
160 YAV28-L14 -- -- -- -- --
NOTE: Component manufactures’ and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.
HD485
Tool options
HH80C Hand Tool, p. 114
TBHD1M Pneumatic Tool, p. 114
HD51 Tool series options
HD51 Hand Tool, p. 112
XHD51 Pneumatic Tool, p. 112
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