Sun Hydraulics Catalog - BIBUS SK, sro

Cartridge Control KitsService KitNumberDescriptionProtective Cap(Series 1Counterbalance)991-026Protective Cap(Series 1cartridges)991-027Tamper ResistantCap (Series 1cartridges)991-035TTwist and LockManual Override(momentary/twistoperation)(Black plastic)991-225LTwist and LockManual Override(detent/lockoperation)(Black plastic)991-226DTwist Momentary/Twist LockManual Override(momentary/twistoperation)(Black plastic)991-227Use specifically withControl/CartridgeFor all Series 1Counterbalancewith L control.(Constructed offlexiblepolyethyleneplastic).For all Series 1with L control.(Constructed offlexiblepolyethyleneplastic).For all Series 1with L control.(Black Delrininjectionmolded cap).Only for use withDAAL, DAAM,DBAL, DBAM,DTDA, DMDA,DNDA, DLDA,DWDA,Sun Solenoidproducts.Only for use withDAAL, DAAM,DBAL, DBAM,DTDA, DMDA,DNDA, DLDA,DWDA,Sun Solenoidproducts.Only for use withDAAL, DAAM,DBAL, DBAM,DTDA, DMDA,DNDA, DLDA,DWDA,Sun Solenoidproducts.SealingLipProtectiveCapProtectiveCapDescriptionTypical Installation:1. Ensure that O-ring isinstalled in seat located atthe bottom of the assembly.2. Remove existing coil nutassembled to end ofsolenoid tube and discard.3. Thread twist/lock manualoverride assembly on to endof solenoid tube. Positioncoil connector to point indesired direction andhand-tighten manualoverride assembly until itbottoms out on solenoidcoil and creates snug fit.Note: Depending on operatingconditions of valve, thread lockmay be applied to overrideassembly to prevent looseningdue to excessive vibration.35,6 mmDia.SealingLipCap45,0 mmCapNotesInstallation Instructions(with cartridge already installed inbody/manifold):1. Insure that screw adjustmentmechanism (L control) is set toproper setting.2. Press protective cap over end ofcartridge assembly as shown inillustration at left.3. Press firmly against end ofprotective cap until cap lipstretches over beginning ofcartridge hex, expelling air withinchamber.4. To remove protective cap, gentlypull away from cartridge hex untilcap comes loose.5. Replace protective cap with newone if any abrasions, nicks, or tearsare evident along cap lip includinginterior edge and sealing lip.Installation Instructions:1. Adjust valve to desired setting andtighten locknut.2. To install, press the cap onto thecartridge’s hex body until asnapping sound is heard. Do notforce the cap to bottom out againstthe top of the hex. A small gapshould remain. Pull back on the capto verify a successful installation.3. This tamper resistant cap isdesigned to be non-removable.Once removed, it can not bere-assembled to the cartridge.Operating instructions forMomentary Manual OverrideAssembly 991-225To manually actuate valvemomentarily, hand turn ManualOverride Assembly in clockwisedirection until it reaches its internalstop. Hold in position to maintainactuated operation. Once released,valve will return to its normal(de-energized) position. The top faceof override assembly depicts an arrowpointing in a clockwise direction withsmaller arrow pointing to returnposition indicating momentaryoperation.Operating instructions forLocking Manual OverrideAssembly 991-226To manually actuate valve and lock,hand turn Override Assembly incounter-clockwise direction until itreaches its internal detent and locksinto place. The top face of overrideassembly depicts an arrow pointing ina counter-clockwise direction towardsa “lock” symbol indicating lockingoperation.Operating instructions forDual (Momentary/Twist) ManualOverride Assembly 991-227To manually actuate valvemomentarily, follow the instructionsshown above for MomentaryOperation.To manually actuate valve and lock,follow the instructions shown abovefor Locking Operation.Cartridge Control Kits continued on next page.Visit www.sunhydraulics.com for current list pricing and complete technical information on all Sun products.Int’l Shortcut Catalogue #999-901-312 181