MC-Balance User Manual 4.0.UK.00

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41MC-Balance manualPOTENTIAL FREE POTENTIAL 24Vdc TACHOpinkgreengreybrownwhitegreen/yellowyellowLoad cellconnectorVersion 03- Valve output for hopper loader (Solid state 24VDC/0.5 A)- Warning output (Solid state 24VDC/0.5 A)- Potential free relay (normally open) output for alarm level (max. 230Vac/30Vdc, 5A)- Potential free relay (normally open) output for running contact (max. 230Vac/30Vdc, 5A)This contact will be closed simultaneously when the motor of the dosing unit is running.Important note:The maximum total output power may be 12 Watt (Valve output + alarm output)APPENDIX B: MC-Bal. Wiring Diagram
APPENDIX C: MC-Bal. Technical SpecificationsControls:Set and actual % setting for injection molding and extrusionExtrusion control by relay or tachoInjection molding controlAutomatic metering time synchronization or by manual timerManual speed and time settingSpeed: Manual setting from 0,1 to 200 RPM max, in increments of 0,1 RPM.Time: Manual settings from 0,1 to 999 sec in increments of 0,1 sec.3 keyboard lock levelsIntegrated hopper loader controllerMonitoring/System Information/External communication128 x 84 full graphic LCD front display with integrated backlight.Man/Machine interface:Using full language command structureExternal Communication:PC link using TCP/IP internet protocol; optional RS232 or 485 availableAlarm:2 user alarm levelsSpecifications/Standards & Directives/ Technical data:Power supply:Operating power from 80 VAC to 260 VAC, 50 and 60 Hzby integrated automatic voltage selectorPower consumption:80 Watt maximumStepper motor:(1,8degr/step) max 2A or 4A(high output) at 40 Volt.Operating Temperature: -20 to +70 degr. C.Load cell and electronics:20 bits A/D resolution with a full digital filteringInput signal(s):Injection molding:Extrusion:Start/Stop trigger input, potential free or 24VDC*Start/Stop trigger input, potential free or 24VDC*Tacho input 0..30VDC* Note potential contactGuaranteed OFF: 0-8VDCGuaranteed ON: 18-30VDCOutput(s):-Stepper motor max. output 2A or 4A(high output) at 40VDC-Solid state 24VDC/0.5 A output for valve hopper loader-Solid state 24VDC/0.5 A output for external warning-Relay for alarm level (max. 230Vac/30Vdc, 5A)-Relay for running contact (max. 230Vac/30Vdc, 5A)-Maximum total output power: 12 Watt (Valve output + alarm output)Standard Directives:Protection class: IP-50According to CE standards:EN50081-2 (HF radiation industry)EN50082-2 (HF immunity industry)Safety• In case of overload due to short-circuit or incorrect connection, the power supply automatically shuts down.• Opto insulated start input for connection to production machine.Machine connection flange:Standard flange NSt40-neckpiece with cleaning opening.Inlet/outlet ø50mm/40mm, steel epoxy coated RAL 3002Loadframe:- Balance frame: Steel, epoxy coated RAL 3002- Weighing frame: Aluminum, epoxy coated RAL 9005- Loadcell : Nominal Load: 20 kg.Temp. compensatedTemp. range: -20…+60 gr. CelciusProtection level: IP63 EN60529Optional parts• 12 liter hopper stainless steel.• Flange type NSt90 with cleaning opening and inlet/outlet Ø50mm/90mm, steel epoxy coated.• Water-cooled flange BH(A) inlet/outlet 50mm/50mm stainless steel ANSI 304.• Water-cooled flange PHA inlet/outlet 100mm/100mm• Hopper loader type ME• Hopper loader type MV• Mixers• External Alarm Flash light.• External Alarm Siren.42MC-Balance manual
Page 1: MC-BalanceUser Manual 4.0.UK.00Soft
Page 4 and 5: 1. IntroductionThank you for purcha
Page 6 and 7: 3. Overview Dosing unit3.1 MC-Balan
Page 8 and 9: 4. Metering principleThe Dosing Cyl
Page 10: All Movacolor dosing units are stan
Page 14 and 15: APPENDIX A SHOWS THE PRINT VIEW WHI
Page 16 and 17: 7.2 Start up & LoginDirectly after
Page 18 and 19: 7.4 ConfigurationFor initial setup
Page 20 and 21: The maximum voltage that can be app
Page 22 and 23: Configuration: DeviationalarmSettin
Page 24 and 25: 7.5 Loadcell calibrationWhen using
Page 26 and 27: How to make a material calibration?
Page 28 and 29: INJECTION MOULDINGThe following par
Page 30 and 31: 7.8 Auto/Manual regulation mode & S
Page 32 and 33: 7.10 Filling the hopper.MANUAL FILL
Page 34 and 35: GeneraliThe hopper loader is only a
Page 36 and 37: Recommended settings for ME hopper
Page 38 and 39: WARNINGSAll warnings are self elimi
Page 40 and 41: 7.14 Event LOGSetting changes made
Page 42 and 43: 9. Trouble shootingProblem : The ba
Page 46 and 47: APPENDIX D: MC-Bal. Drawings Genera
Page 48 and 49: General dimension MC-Balance + MV25
Page 50 and 51: APPENDIX E: MC-Bal. Decl. of Confor

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