4000 Switch Machine - Alstom

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AmplifierPerform the following procedure, in sequence given, to remove and replace the switch machineamplifier. Refer to Figure 6-3 while performing this procedure. No adjustment procedures orspecial tools are required.WARNINGPower to switch machine must be cut off at control room beforeperforming this removal or replacement procedure.Removal Procedure1. Remove motor end cover, center cover, and cross brace between covers.2. Remove four pan head screws attaching amplifier to switch machine housing.3. Remove amplifier by pulling upward while checking wire harness clearance.4. Disconnect two wiring harness 23-way amp connectors, and motor wiring three-pinconnector from amplifier. Remove configuration plug.Replacement Procedure1. Connect two wiring harness 23-way amp connectors, and motor wiring three-pinconnector to amplifier. Replace configuration plug.2. Carefully lower amplifier into switch machine while checking wire harness clearance.3. Visually align amplifier mounting holes with mounting holes in switch housing.4. Install four pan head screws into amplifier mounting holes.5. Replace motor end and center cover along with cross brace between covers.6. Operate switch machine to verify proper operation.P2444, Rev. Jan/07 6-4ALSTOM Signaling Inc.
MOTORWIRINGCONNECTORPAN HEADSCREWS (4)AMPLIFIERWIRINGHARNESSCONECTORS (2)CONFIGURATIONPLUG<strong>Switch</strong>esFigure 6-3. Amplifier Removal and Replacement ComponentsPerform the following procedure, in sequence given, to remove and replace switches. Refer toFigure 6-4 while performing this procedure. No adjustments or special tools are required.WARNINGPower to switch machine must be cut off at control room beforeperforming this removal or replacement procedure.Removal Procedure1. Remove associated switch machine covers.2. Remove socket head cap screws attaching access cover to water tight switch housing.3. Disconnect wiring harness from the switch and hardware attaching switch to case.4. Lift switch out of switch machine and water tight case while checking wire harnessclearance.P2444, Rev. Jan/07 6-5ALSTOM Signaling Inc.
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GRANDMASTER4000Switch MachineInstal
Page 3 and 4:
LIST OF EFFECTIVE PAGESP2444, Grand
Page 5 and 6:
TABLE OF CONTENTSSECTION 1 - GENERA
Page 7 and 8:
TABLE OF CONTENTS (Cont.)SECTION 4
Page 9 and 10:
LIST OF FIGURESFigure No. Descripti
Page 11 and 12:
LIST OF TABLESTable No. Description
Page 13 and 14:
PREFACEABOUT THE MANUALThis manual
Page 15 and 16:
SECTION 1GENERAL DESCRIPTIONSCOPE O
Page 17 and 18:
Electronic ClutchThe amplifier, uti
Page 19 and 20:
REAR COVER(GM050-006-00)HAND THROWM
Page 21 and 22:
30:1 GearboxThe 30:1 gearbox, flex
Page 23 and 24:
MOTOR(GM050-020-00)AMPLIFIER(GM050-
Page 25 and 26:
Safety at Trackside1. Check for a s
Page 27 and 28:
SECTION 2THEORY OF OPERATIONINTRODU
Page 29 and 30:
The second is the AMPLIFIER, the de
Page 31 and 32: POINT DETECTIONThere are five modul
Page 33 and 34: LATCHOUTLatchout is an indication o
Page 35 and 36: 9. The latchout is reset - Latchout
Page 37 and 38: SECTION 3INSTALLATIONGENERALThere a
Page 39 and 40: Switch LayoutThe following describe
Page 41 and 42: Electrical WiringThe switch machine
Page 43 and 44: Power TB1-2 - TB1-2Power TB1-3 TB1-
Page 45 and 46: Switch Machine Connecting and Adjus
Page 47 and 48: 4. Hand throw, crank, or manually o
Page 49 and 50: 1. Position the spoon gauge into th
Page 51 and 52: 2. Insert the hand crank and check
Page 53 and 54: GRSHand-ThrowThis procedure is used
Page 55 and 56: LEFT-HAND OR RIGHT-HAND CONFIGURATI
Page 57 and 58: Hand-throw Lever and Latch StandsTh
Page 59 and 60: BEFORE PLACING MACHINE IN SERVICEPe
Page 61 and 62: SECTION 4SCHEDULED MAINTENANCEINTRO
Page 63 and 64: SITE INSPECTIONA site inspection co
Page 65 and 66: Wide-Notch Lock Rod:1. Insert an ob
Page 67 and 68: MOTOR(GM050-020-00)AMPLIFIER(GM050-
Page 69 and 70: LOCK ROD AND POINT DETECTOR ADJUSTM
Page 71 and 72: POINT-DETECTORSWITCH LEVERROTARY CA
Page 73 and 74: SECTION 5TROUBLESHOOTINGPHILOSOPHYT
Page 75 and 76: Table 5-2. Trackside Noted Symptoms
Page 77 and 78: Table 5-3. Amplifier LED DisplaysAm
Page 79 and 80: SECTION 6CORRECTIVE MAINTENANCEPURP
Page 81: Cross BraceBoth cross braces are at
Page 85 and 86: Removal Procedure1. Remove motor en
Page 87 and 88: Removal Procedure1. Remove motor en
Page 89 and 90: HANDCRANKLATCHHANDTHROWLATCHSTANDSC
Page 91 and 92: Main DrivePerform the following pro
Page 93 and 94: Lock RodPerform the following proce
Page 95 and 96: Point Detector Switch ModulePerform
Page 97 and 98: Removal Procedure1. Remove all conn
Page 99 and 100: Cam BarPerform the following proced
Page 101 and 102: SECTION 7PARTS CATALOGGENERALThis s
Page 103 and 104: 34-7230324044-76-7810-11 66-69 45 9
Page 105 and 106: Table 7-1. ALSTOM Model GM4000 Swit
Page 111 and 112: WIRING AND CIRCUIT APPLICATIONS3-Wi
Page 113 and 114: 3-Wire Configuration(For Replacemen
Page 115 and 116: 4-Wire Configuration (Continued)(Fo
Page 117 and 118: 5-Wire Configuration (Continued)(Fo
Page 119 and 120: Restorable Latch Out CircuitAMPLIFI
Page 121 and 122: INSTALLATION AND SPACE REQUIREMENTS
Page 123 and 124: Typical Polarized Switch Repeater R
Page 125 and 126: Typical Polarized Switch Repeater C
Page 127 and 128: Typical Neutral Switch Repeater Cir
Page 129 and 130: Typical Neutral Switch Repeater Rel
Page 131: 1POWER2POWER34CONTROL5TB1-67HAND TH
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4000 Switch Machine - Alstom

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