Section 05: Automatic Tool Changers - FadalCNC.com

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FadalMaintenance Manualing properly. Then rotate arm to ATC HOME position. LED’s yellow“Contactor” is lit, green “Stopping Sensor” and “Arm at Spindle” areNOT lit. Proceed to step 17.c. If the timer times out, and therefore the arm has not moved from theARM TOOL position, then get message #11—ATC TOOL UNCLAMPINGFAILURE. Halt system. Check Overload LED on 1330, Arm Motor DriveBelt, Contactor, move Arm manually by turning top of Arm Motorshaft—checking for resistance, check for dragging brake in Arm Motor,1330/CB1 Circuit Breaker and fuses ahead of Contactor.17) Begin a new one-second timer to initiate “Arm Approaching ATC Home”cycle.a. As soon as the ARM STOP and ARM HOME signals are seen, stop thetimer, disable 1330/K4 relay to disconnect Contactor to power OFF ArmMotor. Disable Triacs to Arm Motor. LED’s yellow “Contactor” is NOT lit;green “Stopping Sensor” and “Arm at Home” are lit. Proceed to 18.b. If the timer times out, the arm has not arrived at Spindle and TurretBucket. Get message # 8—ATC TOOL ARM OBSTRUCTED. Halt system.Check Overload LED on 1330, Arm Motor Drive Belt, Contactor, moveArm manually by turning top of Arm Motor shaft—checking for resistance,check for dragging brake in Arm Motor, and fuses ahead of Contactor.This page intentionally left blank.18) Begin a new one second timer to initiate “Bucket UP” cycle.a. Enable 1330/K3 to power Air Valve to move Bucket UP.b. If Air Cylinder bottom reed switch is CLOSED and the top reed switch isOPEN, then stop the timer. LED’s green “Tool Up” and yellow “Tool Up”are lit. Proceed to step 19.c. If timer times out, the Bucket did not move up, and if bottom reedswitch is OPEN and top reed switch is CLOSED, then get message #5—ATC BUCKET UP SOLENOID/SENSOR FAILURE. Halt system.d. Or, if timer times out, the Bucket did not move up, and if top reed switchis OPEN and bottom reed switch is OPEN, then get message #14—AMBIGUOUS BUCKET POSITION. Halt system.19) Tool change cycle is completed. Stop “Busy” signal to control. Resumemain program.182 Section 05: Automatic Tool Changers March 2003
FadalMaintenance ManualChanging tools on aTRM!The TRM has no automatic tool changer. Switching toolls on the TRM must bedone manually.WarningPlease take all the precautions necessary to ensure your safety and thesafety of others while switching a tool.Releasing a tool1) Make sure the spindle is at a complete stop and ready for a tool change.2) Firmly hold the tool in the spindle.3) Press the tool in/out button on the side of the headInserting a tool1) Make sure the spindle is at a complete stop and ready for a tool change.2) Firmly insert the tool in the spindle.3) Press the tool in/out button on the side of the head.Note: Make sure the tool is completely and correctly inserted before releaseingthe tool.4) Release the tool in/out button.March 2003 Section 05: Automatic Tool Changers 183
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