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NAMS 2002 Workshop - ICOM 2008

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Gas Separation IV – 7<br />

Thursday July 17, 12:00 PM-12:30 PM, Kaua’i<br />

Novel Semi-IPN Carbon Membranes Fabricated by a Low-Temperature<br />

Pyrolysis for C3H6/C3H8 Separation<br />

M. Chng (Speaker), National University of Singapore, Singapore<br />

Y. Xiao, National University of Singapore, Singapore<br />

T. Chung, National University of Singapore, Singapore- chencts@nus.edu.sg<br />

M. Toriida, Mitsui Chemicals, Inc., Japan<br />

S. Tamai, Mitsui Chemicals, Inc., Japan<br />

One of the most important processes in petrochemical industries and petroleum<br />

refining is the separation of hydrocarbon mixtures with close boiling points, such<br />

as olefins and paraffins. At present, the separation of olefin and paraffin mixture<br />

is mostly carried out using low temperature distillation which requires enormous<br />

capital and large energy consumption. Membrane technology, which has the<br />

advantages of both low cost and reduced energy consumption as compared to<br />

the conventional separation processes, is potentially an attractive option,<br />

although it is the largest challenge to find suitable membrane materials with both<br />

high permeability and propylene/propane separation performance. Carbon<br />

membranes are chemically strong materials and have tailorable gas transport<br />

properties with high separation performance for gas pairs with very similar<br />

molecular dimensions such as C3H6/C3H8 through a molecular sieving<br />

mechanism. We will report a carbon membrane derived from Poly (aryl ether<br />

ketone). Interpenetrating polymer networks (IPNs) are a unique polymer blend,<br />

which is defined as a combination of two or more polymers in the form of network<br />

with at least one of which is crosslinked in the immediate presence of the other.<br />

IPNs successfully created polymeric nano-scale blends having new extraordinary<br />

properties. Carbon membranes display superior permeabilities- selectivity<br />

combination than polymeric membranes. Low pyrolysis temperature not only<br />

keeps the membrane flexibility and toughness, but also tends to avoid excessive<br />

closure of the main selective ultramicropores and hence increase the<br />

permeability and selectivity. As a result, the newly developed carbon membranes<br />

show a significantly enhanced olefin/paraffin separation performance due to the<br />

molecular sieving mechanism.

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