Create successful ePaper yourself
Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.
TRACK BIFOLD INSTALLATION<br />
The box out board system for track shutters is supplied loose (not pre-assembled) for installation<br />
onsite. This benefits the fitter who may need to make adjustments onsite, where pre-assembled<br />
kits have no room for adjustment. Standard framing inclusions are:<br />
• Headboard, 2 x sideboards and bottom board if required.<br />
• Fascia plus returns for outside mount.<br />
• Metal headboard support brackets.<br />
• 1 x length hang strip to support the headboard for outside mount<br />
• 2 x lengths light block to use as sideboard supports or for extra light blocking<br />
There are multiple methods to mount track shutters so we will cover the most common here.<br />
INSIDE MOUNT:<br />
1. Lay all of the framing pieces (boards) face up on the floor or your workspace.<br />
2. Screw from above the headboard down into the sideboards.<br />
3. Screw from sideboards into the bottom board if applicable.<br />
4. Lift the assembled box unit and place inside the recess in your measured position.<br />
5. Screw up into the recess from the underside of the headboard to tack into place with<br />
fixing screws, taking care not to screw all the way into place.<br />
6. Make necessary adjustments to ensure box out frame is level.<br />
7. Drive headboard fixing screws in all the way.<br />
8. Screw through the sideboards into the wall or architrave.<br />
9. Fit the bottom pivot plate. Measure from the front of the headboard to the centre of the<br />
top track and position the bottom pivot the same distance in, using sideboard as<br />
reference point in the absence of bottom board.<br />
10. If no bottom board supplied, attach bottom tracks by measuring the distance from the<br />
edge of headboard to centre of each track and position the bottom tracks the same<br />
distance. Use the supplied double-sided tape to fix tracks in place direct to the floor.<br />
Ensure the track fits between pivot(s). (Does not apply to bottom board as track is<br />
recessed).<br />
11. Check all necessary hardware/componentry is fitted into the top track and panels.<br />
12. Fit panels working from the pivot side toward the centre of the opening. Locate the first<br />
pair with the pivot panel and attach this into the bottom pivot bracket.<br />
13. The top pivot will already be attached to the panel, so spring load this into the top pivot<br />
bracket located in the top track.<br />
14. The next panel will have a wheel carrier bracket. Attach this to the wheel carrier in the<br />
top and lock it in place. Compress the bottom guide and release into place in the bottom<br />
track.<br />
15. If you have more than two panels stacking in one direction, sit the next pair beside the<br />
first, line the hinges up and insert hinge pins to attach then attach wheel carriers as above.<br />
16. Repeat as required.<br />
17. Make any necessary adjustments at the wheel carriers and pivot bracket to ensure panels<br />
are squared up and they operate correctly.<br />
18. Attach returns to fascia if applicable using L brackets.<br />
19. Attach fascia according to diagrams on page 50.<br />
a. OPUS – attach L brackets to underside front edge of headboard, then attach fascia<br />
b. ENCORE – back off headboard fixing screws to loosen headboard slightly. Slide<br />
fascia angle in between headboard and recess. Make adjustments to position<br />
fascia and drive headboard fixing screws back in fully to hold fascia in place.<br />
58