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CAPITOL TECHNICAL MANUAL

TRACK BIFOLD OUTSIDE

TRACK BIFOLD OUTSIDE MOUNT cont. 8. For OPUS, attach the metal headboard support bracket to the rear of the mounting block. 9. Make necessary adjustments to ensure box out frame is level. 10. Drive headboard fixing screws in all the way. 11. Mount the light block lengths supplied to the rear inside edge of the sideboards (or use angle brackets instead of light block if preferred). 12. Screw through the light block into the wall or architrave to attach the sideboards. 13. Fit the bottom pivot plate. Measure from the front of the headboard to the centre of the top track and position the bottom pivot the same distance in, using sideboard as reference point in the absence of bottom board. 23. If no bottom board supplied, attach bottom tracks by measuring the distance from the edge of headboard to centre of each track and position the bottom tracks the same distance. Use the supplied double-sided tape to fix tracks in place direct to the floor. Ensure the track fits between pivot(s). (Does not apply to bottom board as track is recessed). 14. Check all necessary hardware/componentry is fitted into the top track and panels. 15. Fit panels working from the pivot side toward the centre of the opening. Locate the first pair with the pivot panel and attach this into the bottom pivot bracket. 16. The top pivot will already be attached to the panel, so spring load this into the top pivot bracket located in the top track. 17. The next panel will have a wheel carrier bracket. Attach this to the wheel carrier in the top and lock it in place. Compress the bottom guide and release into place in the bottom track. 18. If you have more than two panels stacking in one direction, sit the next pair beside the first, line the hinges up and insert hinge pins to attach then attach wheel carriers as above. 19. Repeat as required. 20. Make any necessary adjustments at the wheel carriers and pivot bracket to ensure panels are squared up and they operate correctly. 21. Attach returns to fascia if applicable using L brackets. 22. Attach L brackets to front edge of headboard according the diagrams below. 23. Position fascia 50mm above headboard then screw into bracket at rear of fascia. OPUS OUTSIDE MOUNT ENCORE OUTSIDE MOUNT Attach L Bracket to top face of headboard & screw into fascia Attach L Bracket to top face of headboard & screw into fascia 50mm 50mm 60

TRACK BIFOLD OUTSIDE MOUNT cont. 24. Cover screw holes with screwcap stickers and gap fill if necessary to finish off. 25. Operate all louvre tilts and operate panels several times to make sure all components are working correctly. 26. Clean shutters and work space. TRACK BYPASS INSTALLATION The box out board system for track shutters is supplied loose (not pre-assembled) for installation onsite. This benefits the fitter who may need to make adjustments onsite, where pre-assembled kits have no room for adjustment. Standard framing inclusions are: • Headboard, 2 x sideboards and bottom board if required. • Fascia plus returns for outside mount. • Metal headboard support brackets. • 1 x length hang strip to support the headboard for outside mount • 2 x lengths light block to use as sideboard supports or for extra light blocking There are multiple methods to mount track shutters so we will cover the most common here. INSIDE MOUNT: 1. Lay all of the framing pieces (boards) face up on the floor or your workspace. 2. Screw from above the headboard down into the sideboards. 3. Screw from sideboards into the bottom board if applicable. 4. Lift the assembled box unit and place inside the recess in your measured position. 5. Screw up into the recess from the underside of the headboard to tack into place with fixing screws, taking care not to screw all the way into place. 6. Make necessary adjustments to ensure box out frame is level. 7. Drive headboard fixing screws in all the way. 8. Screw through the sideboards into the wall or architrave. 9. If no bottom board supplied, attach bottom tracks by measuring the distance from the edge of headboard to centre of each track and position the bottom tracks the same distance. Use the supplied double-sided tape to fix tracks in place direct to the floor. (Does not apply to bottom board as track is recessed). 10. Check all necessary hardware/componentry is fitted into the top track and panels. 11. Fit rear panels into the back track first, attaching the wheel carrier brackets to the wheel carriers in the top track and lock them in place. Compress the bottom guides and release into place in the bottom track. 12. If fitting co-joined panels, line panels up beside each other and drop hinge pins in to attach. 13. Make any necessary adjustments at the wheel carriers and sideboards to ensure panels are squared up and they operate correctly. 14. Attach returns to fascia if applicable using L brackets. 15. Attach fascia according to diagrams on page 53. a. OPUS – attach L brackets to underside front edge of headboard, then attach fascia b. ENCORE – back off headboard fixing screws to loosen headboard slightly. Slide fascia angle in between headboard and recess. Make adjustments to position fascia and drive headboard fixing screws back in fully to hold fascia in place. 61

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