Hawk Sport Construction Manual

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STEP STEP 33 33 Tail Tail Drive Drive Shaft Shaft Guides Guides From Bag 7: Insert three tail drive shaft Guides on to the Brass Tail Drive Housing, found in the bottom of the box (Note Note that that one one guide guide guide has has has a a larger larger center center hole hole than than the the others, others, slide slide this this one one one to to the the the center center of of of the the the brass brass brass tube tube tube ) and add the remaining two onto the ends. Glue the guides into position using Zap Ca on the brass tube. Insert the new assembly into the tailboom from the end with the 2 holes and position the assembly centered in the tailboom ( gentle gentle tapping tapping with with a a wooden wooden dowel dowel will will easy easy the the insertion insertion of of of the the the guides guides guides ). Secure inside the boom by dripping some Ca glue down the tube. Be careful not to get any between the wire drive and the tube. Slide the three tail pushrod guides onto the tailboom. From the rear, thread the long pushrod through the guides Tail Boom with the bent section at [HW3062] back. Screw the pushrod connector found in bag #4 onto the front of the long pushrod, the short pushrod will Tail Pitch Control be attached to this Rod Set later in Step 43. [HW3064C] The Tail Drive Shaft has one end flattened to engage into the front of the boom, the other end has been marked for a 3mm flat spot. Using a flat file, grind the flat spot until 1/4 of the material has been removed from the diameter. This will provide solid seating for one of the two 4x4mm Set Screws from the tail rotor input shaft. Thoroughly grease the tail drive shaft and insert the newly filed end into the end of the tailboom with the slots. Once the shaft exits the tailboom, degrease both ends of the shaft. 22 Drive Housing End Tail Pushrod Guides Guides x 2 [HI3106A] x 3 Tail Drive Shaft Set [HW3063] Deepen the flat spot on the the round end of the Tail Drive Shaft. Drive Housing ( brass ) Drive Housing Center Guide Make sure the brass tubing is glued to the internal guides for the tail boom. Also, after radio set up is complete glue the pushrod guides using a single drop of Zap Ca. One drop will stop the pushrod from binding and still be able to remove them later. STEP STEP 34 34 Tail Tail Drive Drive Shaft Shaft Shaft Tail Drive Shaft Tail Drive Shaft Set [HW3063] File Apply Grease A flat file is the ideal tool for the job, alternately careful use of a Dremel Moto Tool will work. It is important that the flat be at least 1/4 of the diameter but no more than 1/3 to avoid weakening the material.
STEP STEP 35 35 Tail Tail Gearbox Gearbox Assembly Assembly Assembly Attach the tail input gear assembly onto the rear of the drive wire shaft using threadlock on the two M4x4 Set Screws (insure insure the the filed filed flat flat spot spot is is aligned aligned with with one one of of the the the set set screws screws). screws Position the two gear assemblies into the right gear box half (insure insure the the 2 2 bevel bevel gears gears are are meshed meshed meshed properly properly and and the the ball ball bearings bearings are are fully fully fully seated seated in in their their recesses recesses ) and liberally grease the gears before attaching the left side. Position Position the the gear gear box box halves halves such such that that the the molded molded pins pins are are fitted fitted into into the the the key key key holes holes in in the the end end end of of the the tail tail boom. boom. Secure with one M3x10 Socket Cap Screw and M3 locknut at the back of the gearbox and two M3x16 Socket Cap Screws with M3 locknuts at the middle of the gearbox. Install the Vertical Fin with two M3x30 Socket Cap Screws and M3 locknuts through the molded fin and into the front mounts of the tail rotor gearbox. Tail Boom Assembly Tail Drive Shaft Set [HW3063] M3x16 Socket Cap Screw x 2 Flat Spot M4x4 Set Screw x 2 (med hex key) M3 Locknut x 2 Grease to be used inside the tail gearbox should be a teflon or light lithium type of grease commonly found in a hobbyshop. Do not use grease or any type of lubricant on the remaining gears on the helicopter because they are exposed and can actually attract dirt and debri that can lead to a failure. Apply Grease Tail Output Gear Assembly M3x10 Socket Cap Screw M3 Locknut x 3 Apply red locktite to the drive shaft end and insert into the gearbox input shaft. Do not use on set screws, only locking the wire shaft to the input shaft. Vertical Tail Fin [HI3067A] M3x30 Socket Cap Screw x 2 23
Page 1 and 2: Hawk Sport Instruction Manual SPECI
Page 3 and 4: 6 Channel Helicopter Radio or Equiv
Page 5 and 6: STEP STEP 1 1 Main Main Rotor Rotor
Page 7 and 8: STEP STEP STEP 5 5 Flybar, Flybar,
Page 9 and 10: STEP STEP 9 9 Tail Tail Transmissio
Page 11 and 12: STEP STEP 13 13 13 Upper Upper Side
Page 13 and 14: STEP STEP 15 15 Collective Collecti
Page 15 and 16: STEP STEP 18 18 Fuel Fuel Tank Tank
Page 17 and 18: STEP STEP 22 22 22 Final Final Roto
Page 19 and 20: STEP STEP 26 26 Landing Landing Lan
Page 21: STEP STEP 31 31 Tail Tail Rotor Rot
Page 25 and 26: STEP STEP 38 38 Pushrod Pushrod Set
Page 27 and 28: STEP STEP 41 41 Aileron Aileron & &
Page 29 and 30: STEP STEP 43 43 Rudder Rudder Linka
Page 31 and 32: Step Step 46 46 Canopy Canopy & & D
Page 33 and 34: The connectors on the gyro have bee
Page 35 and 36: -2 Pitch Curve Hovering - ( linear
Page 37 and 38: Before Flying your Hawk Sport Helic
Page 39 and 40: Hovering Hovering Hovering When all
Page 41 and 42: Hawk Sport Replacement Parts HW3000
Page 43 and 44: Fiber Fiber Glass Glass Whip Whip A

Hawk Sport Construction Manual

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