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Congrès International sur l’Analyse du Cycle de Vie Lille, Novembre 2011<br />

Eco-design of a railway traction chain<br />

Ramzi Ben Ayed*, Stéphane Brisset*, Véronique Andriès**<br />

*Univ Lille Nord de France, F-59000 Lille, France<br />

*ECLille, L2EP, F-59650 Villeneuve d’Ascq, France<br />

**Alstom transport, rue Jacquard, 59494 Petite Forêt, France<br />

benayed.ramzi_ayed@ec-lille.fr, stephane.brisset@ec-lille.fr, veronique.andries@transport.alstom.com<br />

Section du CNU de rattachement : 63<br />

1. Introduction<br />

With the introduction of different environmental standards and regulations like ISO 14001 [1], ISO<br />

14040 [2] and the commission Regulation EC N° 640/2009 [3], industrial concerns are more and more<br />

oriented to the design of green products.<br />

2. Eco-design<br />

Ecodesign is an approach that allows the consideration and the minimization of an environmental<br />

criterion during the design steps. In literature the environmental criterion can be assessed by several tools.<br />

The Life Cycle Assessment (LCA) is among the most widely used.<br />

2.1 Life cycle assessment<br />

LCA is a preventive approach that takes into account the full life cycle of the product (from raw<br />

material extraction to end of life) and, the all environmental criteria (raw material depletion, water depletion,<br />

energy depletion, toxicity of water and air, hazardous waste production...). The LCA can be used in<br />

identifying the main environmental impacts and integrating them in earlier stage of the design process.<br />

2.2 Problems<br />

In a study that aims to improve the environmental performance of a railway traction chain, two<br />

challenges were taken up. The first one is to control costs while saving functional and technical<br />

performance of rolling stock. The second challenge is to achieve an eco-design of the railway traction<br />

chain. Based on the LCA, this work is difficult because many materials are used in the process of<br />

manufacturing and as consequence a lot of energy is consumed. To overcome these difficulties, effective<br />

solutions are proposed.<br />

2.3 Proposed solutions<br />

To reduce the amount of time required for the LCA of the railway traction chain, it is judicious to<br />

use environmental management software such as EIME® which helped us to build an environmental<br />

model. This model calculates 11 environmental indicators such as global warming, destruction of the<br />

ozone layer, water eutrophication, toxicity of air and water, etc. Then these impacts indicators are<br />

aggregated by the Impact 2002+ method [4] to achieve a single environmental indicator IE2002+. This<br />

indicator simplifies the comparison of environmental performance and also the minimization of<br />

environmental impacts using an optimization algorithm. This approach is shown in Figure 1.<br />

Optimizer<br />

Design<br />

parameters<br />

Multidisciplinary<br />

model<br />

lossess +<br />

material mass<br />

Environmental<br />

model (EIME)<br />

11 impacts<br />

indicators<br />

Aggregation<br />

method<br />

IE2002+<br />

Impact 2002+<br />

Figure 14 : ecodesign Temperature, process mass, efficiency of railway … traction components<br />

The minimization of impacts may leads to the deterioration of performance and / or the rise of<br />

costs. To solve this problem, optimization techniques are used. They are able to find a set of trade-offs<br />

between these conflicting criteria and ensure that obtained solutions have better performance (at least the<br />

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