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Cat. 1 GAIL (INDIA) LTD NEW DELHI S1101 : Measurement of Petroleum liquid hydrocarbon by Positive Displacement meter S2000 : Venting Atmospheric and low pressure storage tank S2534 : Measurement of liquid hydrocarbons by turbine meter systems S670 : Vibration, Axial-Position and Bearing- Temperature Monitoring Systems. ASTM (American Society for Tests and Materials) BS (British Standards) BS-1042 : Measurement of fluid flow in closed conduits BS-4368 : Compression coupling for tubes BS-4800 : Colours for ready mixed paint. BS-5308 (Part-2) : Specification for PVC insulated cables. BS-6364 : Specification for valves for cryogenic service BS-7244 : Flame Arrestors for general use DIN-43760 : Temperature vs Resistance curves for RTDs DIN-19234 : Electrical Distance Sensors; DC interface for Distance Sensor and Signal Converter IBR (Indian Boiler Regulations) IEC (International Electrotechnical Commission) IEC 60079 : Electrical Apparatus for Explosive Gas atmosphere IEC 60085 : Thermal Evaluation and Classification of Electrical Insulation IEC-60332 : Test on bunched wires or cables Part 3 SCOPE OF WORK DOCUMENT NO. REV-0 0015-01-08-06-001-SW Page 20 of 43 Copyright GAIL – All rights reserved
GAIL (INDIA) LTD NEW DELHI IEC-60331 : Fire resistance characteristics of electrical cables IEC 60529 : Classification of degree of protection provided by enclosures IEC 60534-2 : Industrial Process Control Valves-Flow capacity IEC 60584-2 : Thermocouples - Tolerances IEC 60584-3 : Thermocouples extension and compensating cables, tolerences and identification system IEC 60751 : Industrial platinum resistance thermometer sensors IS (Indian Standard) IS-5 : Colours for ready mixed paints. IS-319 : Specification for free cutting Brass bars, rods and sections IS-1239 : Mild steel tubes, tubulars and other wrought steel fittings IS-1271 : Specification of Thermal Evaluation and Classification Of Electrical Insulation. IS-1554 : PVC insulated (heavy duty) electric cables-working Part I voltage up to and including 1100 V. IS-2074 : Ready mixed paints, air drying, red oxide- zinc chrome. IS-13947 : Degree of Protection provided by enclosures for low voltage switch gear and control gear. IS-2148 : Flame proof enclosures for electrical apparatus. IS-3624 : Specification for pressure and vacuum gauges SCOPE OF WORK DOCUMENT NO. REV-0 0015-01-08-06-001-SW Page 21 of 43 Copyright GAIL – All rights reserved
Page 1 and 2: GAIL (INDIA) LTD NEW DELHI GAIL (In
Page 3 and 4: ANNEXURE - I CONTRACTOR’S SCOPE O
Page 5 and 6: 1.3 Any activity specifically not l
Page 7 and 8: converter, barriers, relays, cables
Page 9 and 10: standards etc. and obtaining all re
Page 11 and 12: c) Contractor shall prepare purchas
Page 13 and 14: ) The gas custody transfer metering
Page 15 and 16: q) Platforms & cross over to be pro
Page 17 and 18: nn) Dual Isolation Valves shall be
Page 19: 3.2.1 Design and terminology shall
Page 23 and 24: Necessary filtration and double sta
Page 25 and 26: 3.3.3.4 All instruments in the unit
Page 27 and 28: 3.4.2.6 Junction boxes (as per the
Page 29 and 30: Typical gas composition S.N PARAMET
Page 31 and 32: � Pressure Class of Skid up to PR
Page 33 and 34: esponsibility for delivering equipm
Page 35 and 36: principal grain flow and notched pe
Page 37 and 38: carried out at manufacturer’s wor
Page 39 and 40: (e) Bubble wrapping as well as tran
Page 41 and 42: Mandatory Spares: Shall be provided
Page 43 and 44: application. Type approval certific
Page 45 and 46: 16 Temperature gauges and Thermowel
Page 47 and 48: 24 Standard specification for Inspe
Page 49 and 50: GAIL (INDIA) LTD NEW DELHI JOB SPEC
Page 51 and 52: 1.0 Introduction 1.1 General 1.2 Sc
Page 53 and 54: ISO 170125: Calibration of all prim
Page 55 and 56: separate limit switches for open an
Page 57 and 58: measurement will not degrade by mor
Page 59 and 60: computer for custody transfer flow
Page 61 and 62: l) A statement of uncertainty for t
Page 63 and 64: The flow computers shall be Micropr
Page 65 and 66: KEYBOARD CAPABILITY: The data entry
Page 67 and 68: Energy - Mcal/MMBTU/ MJ (user selec
Page 69 and 70: LEL detectors/transmitters shall be
Page 71 and 72:
� The control panel shall also ha
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GAIL (INDIA) LTD NEW DELHI ii) Anal
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Metering supervisory system shall b
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egulating the sample pressure & flo
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III. Mole % CO2 IV. Mole % N2 Each
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and ±0.5 % for components (mole%)
Page 83 and 84:
9 Accessories Cell Battery and Char
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S NO. TITLE 1 GENERAL CONTENTS 2 DE
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2.5 Standards 2.5.1 The instrumenta
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3.2.23 Supply of all types of consu
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4.3.1 Multitube/Multicore cables sh
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4.8.4 Cables shall have complete un
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4.12.1 All instruments shall be cal
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) Current generator (Instrument che
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7.0 MATERIALS SUPPLY 7.1 Materials
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STANDARD SPECIFICATION FOR INSTRUME
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1 0 GENERAL 1.1 Scope 1.1.1 This st
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per ASTM B 68M copper No. C 12200.
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MAXIMUM WORKING PRESSURE AND HYDROS
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NO. TITLE 1.0 GENERAL 2.0 DESIGN PH
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d) List of deviations, if any, from
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IS-3624 Specification for pressure
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These drawings represent the nozzle
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2 DESIGN PHILOSOPHY 2.1 Instrumenta
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approval from purchaser. c) In case
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2.14.1.6 Automatic sequential start
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2.21.1 Instrument junction boxes sh
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side. 2.24 Philosophy of Junction B
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) All relays and solenoid valves sh
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d) All receiver instruments shall b
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lamp test push button shall be used
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4.4.6 All hinges, screws and other
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The type of thermocouple shall be s
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operating value. c) Pressure switch
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level gauges shall have side mounte
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The integral flow assembly shall be
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of valve like butterfly, ball, rota
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drawings alongwith the timing calcu
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4.13.9 All accessories like positio
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4.16.1 Vibration and axial displace
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of 140 to 150 kg/cm2g while chargin
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eceiver at the camera side. The con
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7.3 If at any point of time during
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- rotary equipment running data etc
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individual alarm in DCS. 7.12.5 All
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7.14.25 Wiring colour code within t
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shall be routed to process or flare
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IP 55 and flame proof Ex˜d˜ suita
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Each components and the system shal
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f) All multi pair cables shall have
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) Monel or any other tubing shall b
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complete the job in all respect. 13
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provided. v) For impulse line with
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cables for insulation testing, ensu
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calibrate the instruments which sha
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LTD STANDARD SPECIFICATION FOR GAS
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LTD 1.1.1 This specification, toget
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LTD 2.2 Gas detection system shall
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LTD 2.10.8 Software features a) Dat
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LTD paint, colour as specified in J
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LTD 2.13.3.1 Alarm annunciator shal
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STANDARD SPECIFICATION FOR PRESSURE
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1.0 GENERAL 1.1 Scope 1.1.1 This sp
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a) Specification sheet for each gau
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d) Flange face shall be as per clau
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6.0 REJECTION 6.1 Vendor shall prep
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STANDARD SPECIFICATION FOR SELF ACT
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1.0 GENERAL 1.1 Scope 1.1.1 This st
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summing up all the deviations, from
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egulators shall have flanged end co
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2.6 Finish 2.6.1 The body shall be
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LTD S NO. TITLE 1 GENERAL CONTENTS
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LTD 1.1.3 In the event of any confl
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LTD d) Ring type joint flanges shal
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LTD 2.6.6 In general, an actuator o
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LTD Linearity and Hysterisis shall
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GAIL (INDIA) LTD NEW DELHI Abbrevia
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1.0 GENERAL 1.1 Scope 1.1.1 This sp
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) Minimum number of eight PVC / rub
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Smoke density rating not to exceed
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iii) Shrinkage test iv) Hot deforma
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GAIL (INDIA) LTD NEW DELHI STANDARD
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CONTENTS 1.0 GENERAL 2.0 DESIGN AND
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1.1.3 In the event of any conflict
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the terminal block for terminating
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3.2.1 The following information sha
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CONTENTS 1.0 GENERAL 2.0 DESIGNS AN
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specifically indicated, the specifi
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sheet, the number of terminals for
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4.3.2 In the event when witness ins
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1 GENERAL CONTENTS 2 DESIGN AND CON
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attached along with the material re
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4.2 review: fittings. Vendor shall
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GAIL (INDIA) LTD NEW DELHI HYDROSTA
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1.0 GENERAL 2.0 DESIGN AND CONSTRUC
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IS-2148 Electrical Apparatus for Ex
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1.3 Drawing and Data 1.3.1 Detailed
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1 Instruments Bottom Row Middle Row
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a) 50 mm minimum space shall be pro
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4.1 Unless otherwise specified, pur
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1.0 GENERAL 2.0 DESIGN AND CONSTRUC
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detailed technical offer is require
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double block and bleed for the bypa
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Annexure-1 of this specification. D
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1.1 Scope 1.1.1 This specification,
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proto-type design or items not meet
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2.3.1 Body 2.3.1.1 Unless otherwise
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connections shall be blinded / plug
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) Hydrostatic test as per clause 4.
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GAIL (INDIA) LTD NEW DELHI Abbrevia
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1.0 General 1.1 Scope 1.1.2 This sp
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manufactured outside India. e) Devi
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Weatherproof housing IP-65 to IEC-6
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alarm is provided as diagnostic mai
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extra functionality and/or software
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) Reading coefficient, if any c) Pe
Page 311 and 312:
Page 313 and 314:
Annexure 2 GASKETS MATERIAL REQUIRE
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1.0 GENERAL GAIL (INDIA) LTD NEW DE
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esponsibility shall include the fol
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2.1.1 Temperature gauges shall be o
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) Flanged end connections shall be
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f) Review of all certificates and t
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LTD SECTION 1.0 GENERAL TABLE of CO
Page 327 and 328:
LTD without any commercial implicat
Page 329 and 330:
LTD IEC 60079 Electrical Apparatus
Page 331 and 332:
LTD Direction of flow 4.9 Field act
Page 333 and 334:
LTD meters for the given process co
Page 335 and 336:
LTD Uncorrected and corrected forwa
Page 337 and 338:
LTD 9.1.1 PURCHASER may visit the p
Page 339 and 340:
LTD 9.4.1 Site Acceptance shall con
Page 341 and 342:
STANDARD SPECIFICATION FOR GAS CHRO
Page 343 and 344:
1.0 SCOPE 9.1 This specification co
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H2S < ppm by weight S < ppm by weig
Page 347 and 348:
5.2 After placement of purchase ord
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Gas Gr. IIA & IIB Temp T3. All anal
Page 351 and 352:
classification indicated in the pur
Page 353 and 354:
6.4.13 The programmer will be certi
Page 355 and 356:
c) Temperature, pressure and flow r
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10.2 The approved spare parts and c
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CONTENTS 1.0 SCOPE 2.0 DEFINITIONS
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AGA Report No 3 Orifice Metering of
Page 363 and 364:
5.2.2 Analog inputs shall be 4-20 m
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5.8.4 The minimum protocol supporte
Page 367 and 368:
such a way that the flow controller
Page 369 and 370:
6.3 GAS TURBINE METER CALCULATIONS
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7.0 DATA MANAGEMENT AND USER INTERF
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♦ Daily total of the standard vol
Page 375 and 376:
♦ Hourly averages of differential
Page 377 and 378:
♦ Calibrated Static Pressure Rang
Page 379 and 380:
Analog input Analog output 8.3.3 A
Page 381 and 382:
9.3.1 PURCHASER shall not be invite
Page 383 and 384:
VENDOR shall provide a schedule det
Page 385 and 386:
minimum the following topics shall
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GAIL (INDIA) LTD NEW DELHI THERMOCO
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GAIL (INDIA) LTD NEW DELHI THERMOWE
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GAIL (INDIA) LTD NEW DELHI THERMOWE
Page 393 and 394:
GAIL (INDIA) LTD NEW DELHI INSTRUME
Page 395 and 396:
Page 397 and 398:
GAIL (INDIA) LTD NEW DELHI SUPPORT
Page 399 and 400:
GAIL (INDIA) LTD NEW DELHI CANOPY F
Page 401 and 402:
GAIL (INDIA) LTD NEW DELHI TRAY SUP
Page 403 and 404:
Page 405 and 406:
Page 407 and 408:
TUBING HOOK-UP WITH CONTROL VALVE A
Page 409 and 410:
GAIL (INDIA) LTD NEW DELHI PRESSURE
Page 411 and 412:
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GAIL (INDIA) LTD NEW DELHI DP INSTR
Page 415 and 416:
Page 417 and 418:
Page 419 and 420:
Page 421 and 422:
GAIL (INDIA) LTD NEW DELHI DIMESION
Page 423 and 424:
1.0 SCOPE 2.0 REFERENCE DOCUMENTS 3
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In case of conflict between the req
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GAIL (INDIA) LTD NEW DELHI movement
Page 429 and 430:
4.25 All mounting accessories neede
Page 431 and 432:
8.1 All threaded and flanged openin
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1. Stop Valve (3/4” NPT), 2. Chec
Page 435 and 436:
SL. NO GAIL (INDIA) LTD NEW DELHI G
Page 437 and 438:
1.0 SCOPE GAIL (INDIA) LTD NEW DELH
Page 439 and 440:
ASTM A-370 - Standard Test Methods
Page 441 and 442:
4.2 Valve body design shall be eith
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) Flanged end, if specified, shall
Page 445 and 446:
d) Direction of operation of hand w
Page 447 and 448:
5.1.7 a) All finished wrought weld
Page 449 and 450:
) Test certificates of hydrostatic
Page 451 and 452:
k) List of recommended spares requi
Page 453 and 454:
STANDARD SPECIFICATION FOR PIPELINE
Page 455 and 456:
1.0 SCOPE This Specification covers
Page 457 and 458:
3.5 For all such valves where Carbo
Page 459 and 460:
4.12 Valves shall be suitable for e
Page 461 and 462:
) Body castings of valves shall be
Page 463 and 464:
d) Test report on operation of valv
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c) Fabrication details of all valve
Page 467 and 468:
Page 469 and 470:
1.0 SCOPE This specification covers
Page 471 and 472:
4.9 All welds shall be made by weld
Page 473 and 474:
other suitable material. All valves
Page 475 and 476:
STANDARD SPECIFICATION FOR SEAMLESS
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Page 479 and 480:
e used for other hydrocarbon servic
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9.0 DOCUMENTATION 9.1 Prior to ship
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1.0 SCOPE 2.0 REFERENCE DOCUMENTS 3
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MSS-SP-97 - Forged Carbon Steel Bra
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maintained. Repair welding procedur
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SPECIFICATION FOR QUICK OPENING END
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SCOPE This specification covers the
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4.6 End closure shall be provided w
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7.3 Before shipment, closures shall
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WELDING SPECIFICATION FOR FABRICATI
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(This specification shall be used i
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4.8 Tungsten electrodes used shall
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8.2 Cleaning (a) The ends to be wel
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GAIL (INDIA) LTD NEW DELHI Metal st
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(h) Manufacturer's test certificate
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Inspection of all welds shall be ca
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(a) Whenever such tests are specifi
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ELECTRODE QUALIFICATION TEST RECORD
Page 515 and 516:
Macro Test Results : Fracture Test
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Soaking Time (Hrs.) _______________
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FILLER METALS GAIL (INDIA) LTD NEW
Page 521 and 522:
GAIL (INDIA) LTD NEW DELHI EXHIBIT
Page 523 and 524:
OTHER TESTS Type of Test __________
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Guided Bend Test Results Type of Fi
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1. Name: 2. Identification: 3. Date
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TECHNICAL NOTES FOR PIPES GAIL (IND
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GAIL (INDIA) LTD NEW DELHI Material
Page 533 and 534:
Temp ( o F) Material A335 Gr. P 11
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3.0 HYDROSTATIC TEST 3.1 All pipes
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c) Stainless Steel E.FS.W (8” and
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S. NO. TITLE 1.0 GENERAL 2.0 DOCUME
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2.2.2 Test report shall be supplied
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GAIL (INDIA) LTD NEW DELHI ANSI 600
Page 545 and 546:
3.18.5 The face-to-face dimensions
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4.3 Where gear operator is not call
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casting to be radiographed for type
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GAIL (INDIA) LTD NEW DELHI BYPASS P
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GAIL (INDIA) LTD NEW DELHI rating a
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GAIL (INDIA) LTD NEW DELHI TECHNICA
Page 557 and 558:
1.7.4 All welded fittings shall be
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1.20 Swage nipples (concentric/ecce
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3.9 Each size of fitting shall be s
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1.0 GENERAL 1.1 All items, their di
Page 565 and 566:
1.16 AWWA C207 flanges shall be hub
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a. Sizes 26” and above b. Class 9
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Abbreviations: PMI : Positive Mater
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2.13 Providing insert plates from c
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have been fabricated I erected. Mat
Page 583 and 584:
Reinforcement pads shall be provide
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specification or isometric or line
Page 587 and 588:
c. Hydrostatic Testing of the syste
Page 589 and 590:
No pipe shoe I cradle shall be offs
Page 591 and 592:
Abbreviation :- DP/LP: Dye Liquid P
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1. GENERAL 1.1 SCOPE The specificat
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12 Bead Deflection 2.5 mm or less 1
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4. TABLE-I (with applicable Notes)
Page 599 and 600:
IN SP N. CL AS S III TABLE 1 : CLAS
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4. Magnetic particle & the Liquid p
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7. Hardness Test: GAIL (INDIA) LTD
Page 605 and 606:
c) Piping less than 38 mm (1.5”)
Page 607 and 608:
Sl. No. Description 1. SCOPE 2. INS
Page 609 and 610:
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Pumps, compressors and other rotary
Page 613 and 614:
supports shall be removed only afte
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When testing with air, pressure sha
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GAIL (INDIA) LTD NEW DELHI CONTENTS
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1.0 GENERAL 1.1 These technical spe
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IS-5 : Colour coding IS-101 : Metho
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period, at his sole discretion and
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The compatibility of finishing coat
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k. If spray gun shows choking, imme
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5.10.1 Shop priming / pre-erection
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GAIL (INDIA) LTD NEW DELHI DOCUMENT
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6.0 PAINT MATERIALS Paint manufactu
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F-14: Specially formulated polyamin
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18.2 The colour code scheme is inte
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19.0 IDENTIFICATION OF VESSELS, PIP
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pinhole detector and positector whe
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DENSITY - D 1475 DIPPING PROPERIES
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STANDARD SPECIFICATION FOR POSITIVE
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1.0 SCOPE This specification applie
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5.2 Instrument or methods used for
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GAIL (INDIA) LTD NEW DELHI POSITIVE
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GAIL (INDIA) LTD NEW DELHI CONTENTS
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3.0 SCOPE OF SERVICES 4.0 DESIGN (i
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5.10 All nozzles above 3" NB size s
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(a) Ultrasonic Examinations GAIL (I
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(iv) All Environment (temp. 80-400
Page 683 and 684:
11.11 Manufacturer related informat
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GAIL (India) Limited New Delhi CONT
Page 687 and 688:
4.0 CLASS DESIGNATION CODE The pipi
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10.4 For RTJ flanges, octagonal rin
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Sl. No. 1 2 Pipeline Specialty item
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GAIL (India) Limited New Delhi ANNE
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BRANCH PIPE (SIZE IN INCHES) GAIL (
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FLNG.FIG8 02.000 08.000 B-16.48 AST
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BRANCH PIPE (SIZE IN INCHES) GAIL (
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T.EQUAL 02.00 06.00 STD B 16.11 AST
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BRANCH PIPE (SIZE IN INCHES) (B1A)
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FLNG.FIG8 02.000 08.000 B-16.48 AST
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GAIL (India) Limited New Delhi PIPI
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PIPING CLASS : D1A, 600 # BASE MATE
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BRANCH PIPE (SIZE IN INCHES) 72 72
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FLNG.BLIND 00.500 01.500 B-16.5 AST
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VLV.BALL 02.000 24.000 API-6D BODY-
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PIPING CLASS : A4A, 150 # BASE MATE
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CODE DESCRIPTION F SADDLE FUSED JT
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Gasket Group (A4A) GASKET 00.500 14
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PIPING CLASS : B4A, 300 # BASE MATE
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VLV.GLOBE 02.000 12.000 BS- 1873 VL
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PIPING CLASS : D4A, 600 # BASE MATE
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CPLNG.RED 01.000 01.500 B-16.11 AST
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PIPING CLASS : J2A, 150 # BASE MATE
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CAPACITY AUGMENTATION OF AJPL (Ph-1
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Contractor Client GAIL INDIA LTD ,N
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Contractor Client GAIL INDIA LTD ,N
Page 751 and 752:
Sl. No Item Contractor Client GAIL
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CONTRACTOR’S SCOPE OF SUPPLY AND
Page 755 and 756:
NOTE: 1. INSTALLATION SUPERVISION &
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1.0 BIDDER DRAWING/DOCUMENT REQUIRE
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(including foundation details, 16 w
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Sl. No. Description Bidder’s Resp
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Sl. No. Description Bidder’s Resp
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VENDOR LIST The materials required
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1) Forain S.R.L. 2) GD Engineering
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18) M/s Sakhi Engineers Pvt. Ltd. 1
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7) M/s CMI Limited 8) M/s - Cords C
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4) Goodluck Steel Tubes Ltd, India
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5) Chemtrols Engineering Ltd, India
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8) Nagman Sensors Pvt Ltd 9) Tecnom
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incomplete and incorrect Checklist
Page 783 and 784:
PERFORMANCE GUARANTEE CERTIFICATE (
Page 785 and 786:
EQUIPMENT QUALIFICATION CRITERION (
Page 787 and 788:
Company symbol(insert FACTORY ACCEP
Page 789 and 790:
1. PREFACE 1.1 Introduction: This d
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2. VISUAL INSPECTION OF SKID. 2.1 S
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1. Check the functional test as per
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Any discrepancy observed during FAT
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Company symbol(insert TEST CERTIFIC
Page 799 and 800:
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Company symbol(insert FAT CHECK LIS
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Page 811 and 812:
Page 813 and 814:
_____________________ _____________
Page 815 and 816:
Standard Register List in Flow comp
Page 817 and 818:
GAIL (INDIA) LTD NEW DELHI DATA SHE
Page 819 and 820:
1. This Valve Data Sheet shall be r
Page 821 and 822:
GAIL (INDIA) LTD NEW DELHI CONTROL
Page 823 and 824:
DATA SHEETS DIFFERENTIAL PRESSURE I
Page 825 and 826:
Page 827 and 828:
“ * “ By Vendor, “**”-From
Page 829 and 830:
UNITS : Gas Flow - MMSCMD, Liquid F
Page 831 and 832:
Page 833 and 834:
Notes ** Refer Process data mention
Page 835 and 836:
PRESSURE GAUGES (TYPICAL) UNITS: Fl
Page 837 and 838:
Page 839 and 840:
GAIL (INDIA) LTD NEW DELHI Receiver
Page 841 and 842:
Receiver INDICATOR Instruments (Typ
Page 843 and 844:
Page 845 and 846:
Page 847 and 848:
Page 849 and 850:
DATA SHEETS TEMPERATURE TRANSMITTER
Page 851 and 852:
Page 853 and 854:
NOTES: * TO BE FURNISHED BY VENDOR
Page 855 and 856:
GAIL (INDIA) LTD NEW DELHI INTRINSI
Page 857 and 858:
DATA SHEETS LEL DETECTOTS/ TRANSMIT
Page 859 and 860:
Page 861 and 862:
Page 863 and 864:
GAIL (INDIA) LTD NEW DELHI BALL VAL
Page 865 and 866:
GAIL (INDIA) LTD NEW DELHI GLOBE VA
Page 867 and 868:
Page 869:
GAIL (INDIA) LTD NEW DELHI PLUG VAL
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standard specification for erection tender - GAIL

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