standard specification for erection tender - GAIL

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♦ Make weekly progress reports. ♦ Prepare the start-up documentation book. ♦ Perform start-up work coordinated with PURCHASER and other VENDORs, cooperate in matters of mutual support, and participate in meetings, to meet the overall project schedule. ♦ Perform or assist PURCHASER personnel in performing all necessary calibration. 15.0 SPARE PARTS AND MAINTENANCE TOOLS 15.1 Spare parts shall be as indicated in the Project Specification for ‘Requirements for Spares’. 15.2 Application Software and Utility programs to configure test and maintain the flow computer system shall be supplied in 2 sets of CD, included together with a notebook PC(optional) with all necessary wiring, interconnecting cables, signal converters required to safely access the flow computers. GAIL (INDIA) LTD NEW DELHI STANDARD SPECIFICATION SPECIFICATION REV-0 FOR FLOW COMPUTERS S-08-02-026 Page 29 of 29 Copyright GAIL – All rights reserved
GAIL (INDIA) LTD NEW DELHI THERMOCOUPLE / RTD ASSEMBLY DRAWING THERMOCOUPLE / RTD ASSEMBLY DRAWING DRAWING REV-0 S-08-01-001 Page 1 of 2 Copyright GAIL – All rights reserved
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GAIL (INDIA) LTD NEW DELHI GAIL (In
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ANNEXURE - I CONTRACTOR’S SCOPE O
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1.3 Any activity specifically not l
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converter, barriers, relays, cables
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standards etc. and obtaining all re
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c) Contractor shall prepare purchas
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) The gas custody transfer metering
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q) Platforms & cross over to be pro
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nn) Dual Isolation Valves shall be
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3.2.1 Design and terminology shall
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GAIL (INDIA) LTD NEW DELHI IEC-6033
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Necessary filtration and double sta
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3.3.3.4 All instruments in the unit
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3.4.2.6 Junction boxes (as per the
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Typical gas composition S.N PARAMET
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� Pressure Class of Skid up to PR
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esponsibility for delivering equipm
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principal grain flow and notched pe
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carried out at manufacturer’s wor
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(e) Bubble wrapping as well as tran
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Mandatory Spares: Shall be provided
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application. Type approval certific
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16 Temperature gauges and Thermowel
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24 Standard specification for Inspe
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GAIL (INDIA) LTD NEW DELHI JOB SPEC
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1.0 Introduction 1.1 General 1.2 Sc
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ISO 170125: Calibration of all prim
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separate limit switches for open an
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measurement will not degrade by mor
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computer for custody transfer flow
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l) A statement of uncertainty for t
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The flow computers shall be Micropr
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KEYBOARD CAPABILITY: The data entry
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Energy - Mcal/MMBTU/ MJ (user selec
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LEL detectors/transmitters shall be
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� The control panel shall also ha
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GAIL (INDIA) LTD NEW DELHI ii) Anal
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Metering supervisory system shall b
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egulating the sample pressure & flo
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III. Mole % CO2 IV. Mole % N2 Each
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and ±0.5 % for components (mole%)
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9 Accessories Cell Battery and Char
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S NO. TITLE 1 GENERAL CONTENTS 2 DE
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2.5 Standards 2.5.1 The instrumenta
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3.2.23 Supply of all types of consu
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4.3.1 Multitube/Multicore cables sh
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4.8.4 Cables shall have complete un
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4.12.1 All instruments shall be cal
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) Current generator (Instrument che
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7.0 MATERIALS SUPPLY 7.1 Materials
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STANDARD SPECIFICATION FOR INSTRUME
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1 0 GENERAL 1.1 Scope 1.1.1 This st
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per ASTM B 68M copper No. C 12200.
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MAXIMUM WORKING PRESSURE AND HYDROS
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NO. TITLE 1.0 GENERAL 2.0 DESIGN PH
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d) List of deviations, if any, from
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IS-3624 Specification for pressure
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These drawings represent the nozzle
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2 DESIGN PHILOSOPHY 2.1 Instrumenta
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approval from purchaser. c) In case
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2.14.1.6 Automatic sequential start
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2.21.1 Instrument junction boxes sh
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side. 2.24 Philosophy of Junction B
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) All relays and solenoid valves sh
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d) All receiver instruments shall b
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lamp test push button shall be used
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4.4.6 All hinges, screws and other
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The type of thermocouple shall be s
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operating value. c) Pressure switch
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level gauges shall have side mounte
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The integral flow assembly shall be
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of valve like butterfly, ball, rota
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drawings alongwith the timing calcu
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4.13.9 All accessories like positio
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4.16.1 Vibration and axial displace
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of 140 to 150 kg/cm2g while chargin
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eceiver at the camera side. The con
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7.3 If at any point of time during
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- rotary equipment running data etc
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individual alarm in DCS. 7.12.5 All
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7.14.25 Wiring colour code within t
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shall be routed to process or flare
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IP 55 and flame proof Ex˜d˜ suita
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Each components and the system shal
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f) All multi pair cables shall have
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) Monel or any other tubing shall b
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complete the job in all respect. 13
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provided. v) For impulse line with
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cables for insulation testing, ensu
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calibrate the instruments which sha
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LTD STANDARD SPECIFICATION FOR GAS
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LTD 1.1.1 This specification, toget
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LTD 2.2 Gas detection system shall
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LTD 2.10.8 Software features a) Dat
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LTD paint, colour as specified in J
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LTD 2.13.3.1 Alarm annunciator shal
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STANDARD SPECIFICATION FOR PRESSURE
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1.0 GENERAL 1.1 Scope 1.1.1 This sp
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a) Specification sheet for each gau
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d) Flange face shall be as per clau
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6.0 REJECTION 6.1 Vendor shall prep
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STANDARD SPECIFICATION FOR SELF ACT
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1.0 GENERAL 1.1 Scope 1.1.1 This st
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summing up all the deviations, from
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egulators shall have flanged end co
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2.6 Finish 2.6.1 The body shall be
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LTD S NO. TITLE 1 GENERAL CONTENTS
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LTD 1.1.3 In the event of any confl
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LTD d) Ring type joint flanges shal
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LTD 2.6.6 In general, an actuator o
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LTD Linearity and Hysterisis shall
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GAIL (INDIA) LTD NEW DELHI Abbrevia
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1.0 GENERAL 1.1 Scope 1.1.1 This sp
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) Minimum number of eight PVC / rub
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Smoke density rating not to exceed
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iii) Shrinkage test iv) Hot deforma
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GAIL (INDIA) LTD NEW DELHI STANDARD
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CONTENTS 1.0 GENERAL 2.0 DESIGN AND
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1.1.3 In the event of any conflict
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the terminal block for terminating
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3.2.1 The following information sha
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CONTENTS 1.0 GENERAL 2.0 DESIGNS AN
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specifically indicated, the specifi
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sheet, the number of terminals for
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4.3.2 In the event when witness ins
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1 GENERAL CONTENTS 2 DESIGN AND CON
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attached along with the material re
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4.2 review: fittings. Vendor shall
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GAIL (INDIA) LTD NEW DELHI HYDROSTA
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1.0 GENERAL 2.0 DESIGN AND CONSTRUC
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IS-2148 Electrical Apparatus for Ex
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1.3 Drawing and Data 1.3.1 Detailed
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1 Instruments Bottom Row Middle Row
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a) 50 mm minimum space shall be pro
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4.1 Unless otherwise specified, pur
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1.0 GENERAL 2.0 DESIGN AND CONSTRUC
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detailed technical offer is require
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double block and bleed for the bypa
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Annexure-1 of this specification. D
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1.1 Scope 1.1.1 This specification,
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proto-type design or items not meet
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2.3.1 Body 2.3.1.1 Unless otherwise
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connections shall be blinded / plug
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) Hydrostatic test as per clause 4.
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GAIL (INDIA) LTD NEW DELHI Abbrevia
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1.0 General 1.1 Scope 1.1.2 This sp
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manufactured outside India. e) Devi
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Weatherproof housing IP-65 to IEC-6
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alarm is provided as diagnostic mai
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extra functionality and/or software
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) Reading coefficient, if any c) Pe
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Annexure 2 GASKETS MATERIAL REQUIRE
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1.0 GENERAL GAIL (INDIA) LTD NEW DE
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esponsibility shall include the fol
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2.1.1 Temperature gauges shall be o
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) Flanged end connections shall be
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f) Review of all certificates and t
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LTD SECTION 1.0 GENERAL TABLE of CO
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LTD without any commercial implicat
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LTD IEC 60079 Electrical Apparatus
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LTD Direction of flow 4.9 Field act
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LTD meters for the given process co
Page 335 and 336: LTD Uncorrected and corrected forwa
Page 337 and 338: LTD 9.1.1 PURCHASER may visit the p
Page 339 and 340: LTD 9.4.1 Site Acceptance shall con
Page 341 and 342: STANDARD SPECIFICATION FOR GAS CHRO
Page 343 and 344: 1.0 SCOPE 9.1 This specification co
Page 345 and 346: H2S < ppm by weight S < ppm by weig
Page 347 and 348: 5.2 After placement of purchase ord
Page 349 and 350: Gas Gr. IIA & IIB Temp T3. All anal
Page 351 and 352: classification indicated in the pur
Page 353 and 354: 6.4.13 The programmer will be certi
Page 355 and 356: c) Temperature, pressure and flow r
Page 357 and 358: 10.2 The approved spare parts and c
Page 359 and 360: CONTENTS 1.0 SCOPE 2.0 DEFINITIONS
Page 361 and 362: AGA Report No 3 Orifice Metering of
Page 363 and 364: 5.2.2 Analog inputs shall be 4-20 m
Page 365 and 366: 5.8.4 The minimum protocol supporte
Page 367 and 368: such a way that the flow controller
Page 369 and 370: 6.3 GAS TURBINE METER CALCULATIONS
Page 371 and 372: 7.0 DATA MANAGEMENT AND USER INTERF
Page 373 and 374: ♦ Daily total of the standard vol
Page 375 and 376: ♦ Hourly averages of differential
Page 377 and 378: ♦ Calibrated Static Pressure Rang
Page 379 and 380: Analog input Analog output 8.3.3 A
Page 381 and 382: 9.3.1 PURCHASER shall not be invite
Page 383 and 384: VENDOR shall provide a schedule det
Page 385: minimum the following topics shall
Page 389 and 390: GAIL (INDIA) LTD NEW DELHI THERMOWE
Page 391 and 392: GAIL (INDIA) LTD NEW DELHI THERMOWE
Page 393 and 394: GAIL (INDIA) LTD NEW DELHI INSTRUME
Page 397 and 398: GAIL (INDIA) LTD NEW DELHI SUPPORT
Page 399 and 400: GAIL (INDIA) LTD NEW DELHI CANOPY F
Page 401 and 402: GAIL (INDIA) LTD NEW DELHI TRAY SUP
Page 407 and 408: TUBING HOOK-UP WITH CONTROL VALVE A
Page 409 and 410: GAIL (INDIA) LTD NEW DELHI PRESSURE
Page 411 and 412: GAIL (INDIA) LTD NEW DELHI PRESSURE
Page 413 and 414: GAIL (INDIA) LTD NEW DELHI DP INSTR
Page 415 and 416: GAIL (INDIA) LTD NEW DELHI STANDARD
Page 421 and 422: GAIL (INDIA) LTD NEW DELHI DIMESION
Page 423 and 424: 1.0 SCOPE 2.0 REFERENCE DOCUMENTS 3
Page 425 and 426: In case of conflict between the req
Page 427 and 428: GAIL (INDIA) LTD NEW DELHI movement
Page 429 and 430: 4.25 All mounting accessories neede
Page 431 and 432: 8.1 All threaded and flanged openin
Page 433 and 434: 1. Stop Valve (3/4” NPT), 2. Chec
Page 435 and 436: SL. NO GAIL (INDIA) LTD NEW DELHI G
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1.0 SCOPE GAIL (INDIA) LTD NEW DELH
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ASTM A-370 - Standard Test Methods
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4.2 Valve body design shall be eith
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) Flanged end, if specified, shall
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d) Direction of operation of hand w
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5.1.7 a) All finished wrought weld
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) Test certificates of hydrostatic
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k) List of recommended spares requi
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STANDARD SPECIFICATION FOR PIPELINE
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1.0 SCOPE This Specification covers
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3.5 For all such valves where Carbo
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4.12 Valves shall be suitable for e
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) Body castings of valves shall be
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d) Test report on operation of valv
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c) Fabrication details of all valve
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1.0 SCOPE This specification covers
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4.9 All welds shall be made by weld
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other suitable material. All valves
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STANDARD SPECIFICATION FOR SEAMLESS
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e used for other hydrocarbon servic
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9.0 DOCUMENTATION 9.1 Prior to ship
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1.0 SCOPE 2.0 REFERENCE DOCUMENTS 3
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MSS-SP-97 - Forged Carbon Steel Bra
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maintained. Repair welding procedur
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SPECIFICATION FOR QUICK OPENING END
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SCOPE This specification covers the
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4.6 End closure shall be provided w
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7.3 Before shipment, closures shall
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WELDING SPECIFICATION FOR FABRICATI
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(This specification shall be used i
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4.8 Tungsten electrodes used shall
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8.2 Cleaning (a) The ends to be wel
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GAIL (INDIA) LTD NEW DELHI Metal st
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(h) Manufacturer's test certificate
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Inspection of all welds shall be ca
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(a) Whenever such tests are specifi
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ELECTRODE QUALIFICATION TEST RECORD
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Macro Test Results : Fracture Test
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Soaking Time (Hrs.) _______________
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FILLER METALS GAIL (INDIA) LTD NEW
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GAIL (INDIA) LTD NEW DELHI EXHIBIT
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OTHER TESTS Type of Test __________
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Guided Bend Test Results Type of Fi
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1. Name: 2. Identification: 3. Date
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TECHNICAL NOTES FOR PIPES GAIL (IND
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GAIL (INDIA) LTD NEW DELHI Material
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Temp ( o F) Material A335 Gr. P 11
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3.0 HYDROSTATIC TEST 3.1 All pipes
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c) Stainless Steel E.FS.W (8” and
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S. NO. TITLE 1.0 GENERAL 2.0 DOCUME
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2.2.2 Test report shall be supplied
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GAIL (INDIA) LTD NEW DELHI ANSI 600
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3.18.5 The face-to-face dimensions
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4.3 Where gear operator is not call
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casting to be radiographed for type
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GAIL (INDIA) LTD NEW DELHI BYPASS P
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GAIL (INDIA) LTD NEW DELHI rating a
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GAIL (INDIA) LTD NEW DELHI TECHNICA
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1.7.4 All welded fittings shall be
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1.20 Swage nipples (concentric/ecce
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3.9 Each size of fitting shall be s
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1.0 GENERAL 1.1 All items, their di
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1.16 AWWA C207 flanges shall be hub
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a. Sizes 26” and above b. Class 9
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Abbreviations: PMI : Positive Mater
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2.13 Providing insert plates from c
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have been fabricated I erected. Mat
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Reinforcement pads shall be provide
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specification or isometric or line
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c. Hydrostatic Testing of the syste
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No pipe shoe I cradle shall be offs
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Abbreviation :- DP/LP: Dye Liquid P
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1. GENERAL 1.1 SCOPE The specificat
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12 Bead Deflection 2.5 mm or less 1
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4. TABLE-I (with applicable Notes)
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IN SP N. CL AS S III TABLE 1 : CLAS
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4. Magnetic particle & the Liquid p
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7. Hardness Test: GAIL (INDIA) LTD
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c) Piping less than 38 mm (1.5”)
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Sl. No. Description 1. SCOPE 2. INS
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Pumps, compressors and other rotary
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supports shall be removed only afte
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When testing with air, pressure sha
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GAIL (INDIA) LTD NEW DELHI CONTENTS
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1.0 GENERAL 1.1 These technical spe
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IS-5 : Colour coding IS-101 : Metho
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period, at his sole discretion and
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The compatibility of finishing coat
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k. If spray gun shows choking, imme
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5.10.1 Shop priming / pre-erection
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GAIL (INDIA) LTD NEW DELHI DOCUMENT
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6.0 PAINT MATERIALS Paint manufactu
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F-14: Specially formulated polyamin
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18.2 The colour code scheme is inte
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19.0 IDENTIFICATION OF VESSELS, PIP
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pinhole detector and positector whe
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DENSITY - D 1475 DIPPING PROPERIES
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STANDARD SPECIFICATION FOR POSITIVE
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1.0 SCOPE This specification applie
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5.2 Instrument or methods used for
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GAIL (INDIA) LTD NEW DELHI POSITIVE
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GAIL (INDIA) LTD NEW DELHI CONTENTS
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3.0 SCOPE OF SERVICES 4.0 DESIGN (i
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5.10 All nozzles above 3" NB size s
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(a) Ultrasonic Examinations GAIL (I
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(iv) All Environment (temp. 80-400
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11.11 Manufacturer related informat
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GAIL (India) Limited New Delhi CONT
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4.0 CLASS DESIGNATION CODE The pipi
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10.4 For RTJ flanges, octagonal rin
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Sl. No. 1 2 Pipeline Specialty item
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GAIL (India) Limited New Delhi ANNE
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BRANCH PIPE (SIZE IN INCHES) GAIL (
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FLNG.FIG8 02.000 08.000 B-16.48 AST
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BRANCH PIPE (SIZE IN INCHES) GAIL (
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T.EQUAL 02.00 06.00 STD B 16.11 AST
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BRANCH PIPE (SIZE IN INCHES) (B1A)
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FLNG.FIG8 02.000 08.000 B-16.48 AST
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GAIL (India) Limited New Delhi PIPI
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PIPING CLASS : D1A, 600 # BASE MATE
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BRANCH PIPE (SIZE IN INCHES) 72 72
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FLNG.BLIND 00.500 01.500 B-16.5 AST
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VLV.BALL 02.000 24.000 API-6D BODY-
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PIPING CLASS : A4A, 150 # BASE MATE
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CODE DESCRIPTION F SADDLE FUSED JT
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Gasket Group (A4A) GASKET 00.500 14
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PIPING CLASS : B4A, 300 # BASE MATE
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VLV.GLOBE 02.000 12.000 BS- 1873 VL
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PIPING CLASS : D4A, 600 # BASE MATE
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CPLNG.RED 01.000 01.500 B-16.11 AST
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PIPING CLASS : J2A, 150 # BASE MATE
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CAPACITY AUGMENTATION OF AJPL (Ph-1
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Contractor Client GAIL INDIA LTD ,N
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Contractor Client GAIL INDIA LTD ,N
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Sl. No Item Contractor Client GAIL
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CONTRACTOR’S SCOPE OF SUPPLY AND
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NOTE: 1. INSTALLATION SUPERVISION &
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1.0 BIDDER DRAWING/DOCUMENT REQUIRE
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(including foundation details, 16 w
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Sl. No. Description Bidder’s Resp
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Sl. No. Description Bidder’s Resp
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VENDOR LIST The materials required
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1) Forain S.R.L. 2) GD Engineering
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18) M/s Sakhi Engineers Pvt. Ltd. 1
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7) M/s CMI Limited 8) M/s - Cords C
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4) Goodluck Steel Tubes Ltd, India
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5) Chemtrols Engineering Ltd, India
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8) Nagman Sensors Pvt Ltd 9) Tecnom
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incomplete and incorrect Checklist
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PERFORMANCE GUARANTEE CERTIFICATE (
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EQUIPMENT QUALIFICATION CRITERION (
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Company symbol(insert FACTORY ACCEP
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1. PREFACE 1.1 Introduction: This d
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2. VISUAL INSPECTION OF SKID. 2.1 S
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1. Check the functional test as per
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Any discrepancy observed during FAT
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Company symbol(insert TEST CERTIFIC
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Company symbol(insert FAT CHECK LIS
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_____________________ _____________
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Standard Register List in Flow comp
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GAIL (INDIA) LTD NEW DELHI DATA SHE
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1. This Valve Data Sheet shall be r
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GAIL (INDIA) LTD NEW DELHI CONTROL
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DATA SHEETS DIFFERENTIAL PRESSURE I
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“ * “ By Vendor, “**”-From
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UNITS : Gas Flow - MMSCMD, Liquid F
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Notes ** Refer Process data mention
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PRESSURE GAUGES (TYPICAL) UNITS: Fl
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GAIL (INDIA) LTD NEW DELHI PRESSURE
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GAIL (INDIA) LTD NEW DELHI Receiver
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Receiver INDICATOR Instruments (Typ
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Page 847 and 848:
Page 849 and 850:
DATA SHEETS TEMPERATURE TRANSMITTER
Page 851 and 852:
Page 853 and 854:
NOTES: * TO BE FURNISHED BY VENDOR
Page 855 and 856:
GAIL (INDIA) LTD NEW DELHI INTRINSI
Page 857 and 858:
DATA SHEETS LEL DETECTOTS/ TRANSMIT
Page 859 and 860:
Page 861 and 862:
Page 863 and 864:
GAIL (INDIA) LTD NEW DELHI BALL VAL
Page 865 and 866:
GAIL (INDIA) LTD NEW DELHI GLOBE VA
Page 867 and 868:
Page 869:
GAIL (INDIA) LTD NEW DELHI PLUG VAL
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standard specification for erection tender - GAIL

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