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Hacking the Xbox

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214<br />

<strong>Hacking</strong> <strong>the</strong> <strong>Xbox</strong>: An Introduction to Reverse Engineering<br />

You can tell when a component lead or a board pad is sufficiently hot by<br />

carefully observing <strong>the</strong> way light reflects off of it. Component leads and<br />

pads on a circuit board typically have some kind of plating on <strong>the</strong>m, usually<br />

made out of solder. This solder plating has a slightly dull sheen under<br />

normal conditions. When made sufficiently hot, however, <strong>the</strong> sheen goes<br />

from dull to almost perfectly reflective. To get a feel for what this looks like,<br />

try heating up a large square pad with your soldering iron, using <strong>the</strong><br />

technique described above. You can usually watch <strong>the</strong> melting front<br />

propagate across <strong>the</strong> pad as <strong>the</strong> soldering iron heats <strong>the</strong> board.<br />

Warning<br />

If you are using a non-temperature controlled soldering<br />

iron, use <strong>the</strong> lowest wattage soldering iron you can to get<br />

<strong>the</strong> job done. This will help prevent board damage, as<br />

excess heat can cause <strong>the</strong> copper traces to delaminate<br />

from <strong>the</strong> board.<br />

Surface Mount Soldering<br />

Mastering <strong>the</strong> skill of surface mount soldering requires a bit of patience,<br />

practice, and good tools. The basic tools that are required beyond <strong>the</strong> basic<br />

soldering kit are tweezers and a magnifying lens.<br />

A good pair of fine-tipped tweezers is an essential soldering accessory for<br />

surface mount components. Tweezers are required for <strong>the</strong> safe handling of<br />

surface mount components during soldering, as small components will<br />

rapidly heat up and become hot enough to burn your finger. Tweezers are<br />

also necessary to hold small components in place, preventing <strong>the</strong>m from<br />

being pulled around by <strong>the</strong> surface tension of <strong>the</strong> liquid solder as it melts<br />

and cools. The point on <strong>the</strong> tweezers should be small enough to fit in<br />

between <strong>the</strong> pins of <strong>the</strong> finest surface-mount part that you intend to work<br />

on. This way, you can use <strong>the</strong> tweezers to manipulate individual pins during<br />

soldering and inspection.<br />

There are many grades of tweezers. The grading is based on <strong>the</strong> sharpness,<br />

quality and durability of <strong>the</strong> tips, <strong>the</strong> alignment of <strong>the</strong> tips, and <strong>the</strong> spring<br />

action of <strong>the</strong> tweezers. High-grade tweezers are a little bit pricey, but well<br />

worth <strong>the</strong> investment if you intend to do a lot of surface mount soldering.<br />

Distributors that focus on production supplies, such as Future-Active<br />

Electronics (www.future-active.com), sell a reasonable selection of<br />

good tweezers.<br />

The biggest challenge in surface mount soldering is being able to see what<br />

you are working on. Your hands have <strong>the</strong> ability to easily and repeatedly<br />

manipulate objects smaller than <strong>the</strong> naked eye can see. The ideal magnifying<br />

solution for soldering is an optical stereoscope, like <strong>the</strong> kinds used for <strong>the</strong><br />

inspection of biological specimen. Unfortunately, <strong>the</strong>se microscopes are very<br />

expensive, with <strong>the</strong> better models selling for around <strong>the</strong> priceof a used car.

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