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Hacking the Xbox

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Appendix E - Debugging: Hints and Tips 253<br />

<strong>the</strong> insulation off <strong>the</strong> end of a wire, after it has been soldered to <strong>the</strong><br />

circuit board. Fortunately, it is usually fairly easy to recover from this<br />

problem.<br />

Tip<br />

The best solution is prevention. Do not use an over-powered<br />

soldering iron for working on circuit boards. A temperature-controlled<br />

iron is preferred, but an inexpensive<br />

low-wattage (15 watts) iron will also work. Also, if <strong>the</strong> solder<br />

does not seem to be sticking to <strong>the</strong> board, stop applying<br />

heat. Instead, put a touch of flux on <strong>the</strong> board and <strong>the</strong><br />

wire, and clean <strong>the</strong> soldering iron tip with tip conditioner<br />

or a sponge dampened with distilled water (tap water contains<br />

chemicals that can degrade soldering iron tips). This<br />

will enhance solderability so you do not need to apply as<br />

much heat or force to make <strong>the</strong> connection.<br />

The first thing to do when you see a trace or pad lifting off of <strong>the</strong> circuit<br />

board is to STOP! Do not aggravate <strong>the</strong> problem fur<strong>the</strong>r; <strong>the</strong> worst thing<br />

you can do is cause <strong>the</strong> entire trace to peel back by continuing to pull on<br />

Figure E-1: Left, arrow points to <strong>the</strong> original pad that is being soldered. Right,<br />

pad has been torn off through excess heat and force.<br />

<strong>the</strong> wire. Remove <strong>the</strong> wire, if it is still connected, by barely touching <strong>the</strong><br />

soldering iron to <strong>the</strong> joint and letting <strong>the</strong> wire fall off. Figure E-1<br />

illustrates such a disaster scene.<br />

The strategy for recovering from a broken trace is to remove <strong>the</strong> soldermask,<br />

fix <strong>the</strong> trace with a jumper wire, and find an alternate point for soldering by<br />

following <strong>the</strong> trace to a nearby component or via.<br />

Removing <strong>the</strong> soldermask reveals <strong>the</strong> underlying copper traces. A short<br />

jumper wire can be soldered to <strong>the</strong>se bared traces to fix <strong>the</strong> discontinuity<br />

caused by <strong>the</strong> torn trace. The bare region also serves as a convenient starting<br />

point for using a continuity meter to find an alternate point for affixing <strong>the</strong><br />

jumper wire. Remove <strong>the</strong> soldermask using ei<strong>the</strong>r a fine-grit (200 or finer)<br />

sandpaper, or by scraping <strong>the</strong> surface with a sharp hobbyists knife. When<br />

removing <strong>the</strong> soldermask, be careful not to catch pieces of <strong>the</strong> broken trace<br />

and fur<strong>the</strong>r tear <strong>the</strong> trace of <strong>the</strong> board. Once <strong>the</strong> soldermask has been<br />

removed, clean <strong>the</strong> region with a gentle solvent, such as rubbing alcohol,

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