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Triaxial Woven Fibre (TWF) composite (repair material) were measured and further analysis was carried out. 1.2 Contributions of the Work In pipeline repairs, there is no research that has been carried out so far in analysing the stress strain behaviour between the reinforced materials (i.e. steel) that contain arc-shaped defects and reinforcing material (i.e. composite) in the elastic working region. This study provides a methodology of the integrated Structural Health Monitoring (SHM) approach using numerical analysis (ABAQUS) and experiments that can provide insight into the optimisation of the composite repair thickness and length as a function of defect geometry. Using the conventional (analytical) method alone does not give a true picture of how well the stresses and strains behave when the above parameters (i.e. composite repair thickness, length and defect size) vary. Although the simulation using ABAQUS can show better stress strain distributions in the composite repair, it is still inadequate because the composite repair is usually modelled at the macro-mechanics level whereby the material is presumed to be homogeneous and the effects of the constituent materials are detected only as averaged apparent properties of the composite (McGraw-Hill, 2003) and is anisotropic. According to Car et al. (2001), anisotropic material is one which exhibits properties with different values when measured in different directions. Often, there are some assumptions and errors involved. So no model so far can claim to produce exact behaviours of this stress strain distribution without a proper validation from the experiment. Therefore, this study proves that these objectives can be achieved if sensible procedures and guidelines are properly planned and established. Additionally, this integrated approach also demonstrates the easiest way to determine the coefficient of thermal expansion of the anisotropic composite without applying the standard laboratory procedures which are more expensive and complicated. 4
The methodology of this integrated approach can benefit pipeline manufacturers at large if it can be implemented during the design and operation stages of the composite repair that usually involve different material types (e.g. carbon fibre, glass fibre and others), dimensions etc. Through this, the integrity of bonding can be assessed in the most economic and effective way. Lastly, this integrated approach can also be considered as one of the potential structural health monitoring techniques that can be used on site because of its remarkable and convincing results that show good agreements between simulations and experiments. Figure 1.2 shows the methodology of this integrated pipeline repair. Figure 1.2: The Methodology of Integrated Pipeline Repair System 5
Page 1: CRANFIELD UNIVERSITY MAHADI ABD MUR
Page 4 and 5: ABSTRACT One of the most common pro
Page 7 and 8: TABLE OF CONTENTS ABSTRACT ........
Page 9 and 10: 3.7.1 Introduction ................
Page 11: 5.6 Summary and Conclusions .......
Page 14 and 15: Figure 3.1: Schematic diagram of th
Page 16 and 17: Figure 5.4: The average temperature
Page 18 and 19: NOMENCLATURES ACFM Alternating Curr
Page 21 and 22: 1 INTRODUCTION One of the most comm
Page 23: 1.1 Objectives Knowing this backgro
Page 27 and 28: Chapter 6 contains the summary and
Page 29 and 30: period of the major part of the exi
Page 31 and 32: Figure 2.2: Reported interest in de
Page 33 and 34: Figure 2.4: Dent damage caused by v
Page 35 and 36: presented current practices, recent
Page 37 and 38: Energy Workforce Sdn Bhd (2011) cla
Page 39 and 40: available provides real time detect
Page 41 and 42: 2.3.3 Reliability Analysis of Infor
Page 43 and 44: Figure 2.9: Pipeline failure probab
Page 45 and 46: 2.3.3.1 NDT Reliability and POD cur
Page 47 and 48: increase in the yield limit of stee
Page 49 and 50: the SCC assessment in their integri
Page 51 and 52: Manufacturers such as Walkers Techn
Page 53 and 54: Company L.P, 2005); Aquawrap ® pro
Page 55 and 56: monitoring, inspection, and damage
Page 57 and 58: 2.6.2 Aims of Structural Health Mon
Page 59 and 60: Figure 2.16: Application fields and
Page 61 and 62: egistered by the piezoelectric sens
Page 63 and 64: discretization error. Round-off err
Page 65 and 66: notches and Neuber‘s is better fo
Page 67 and 68: maximum local stress at discontinui
Page 69 and 70: De Carvalho (2005) concludes that t
Page 71 and 72: accurate simulation of loading espe
Page 73 and 74: Based on the above facts, the opera
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3 FINITE ELEMENT ANALYSIS (FEA) IN
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Figure 3.2: Schematic diagram of th
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In this modelling work (i.e. compos
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This partition toolset also helps u
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Figure 3.6: Mesh control using Swee
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Figure 3.7: Schematic representatio
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discretization. Therefore, in this
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According to Staten et al. (2010b),
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3.5 The influence of pressure on th
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each pressure value remains constan
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Axial Stress, σa (S22) was referre
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Figure 3.14 shows a graph of analyt
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the notch defect is found to be in
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One of the contributions of this st
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Table 3.4: Convergence tests on var
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Figures 3.16 and 3.17 show that the
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Figure 3.20 shows that as the relat
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3.7.4 Concluding Remarks A biaxial
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yarns change and lateral contact be
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For predicting E2 and Gl2, a number
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Where: Ar = weight of one sheet of
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Where; The Stiffness matrix is trad
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simulations for the hoop strain at
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Figure 3.24: Finding the hoop stres
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Table 3.8: The effect of repair len
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four up to 18 layers. In this study
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hoop and axial stress concentration
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Table 3.11: Predicted Elastic Const
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Table 3.13: Axial Stress v/s L/W ra
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Hoop Stress (MPa) Figure 3.3: Hoop
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However, Frost (2008) and Alexander
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Table 3.17: Ratio of Axial Stress N
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axial load (e.g. buried pipelines t
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3.10 Numerical Strain Analysis of C
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Figure 3.36 shows the contours befo
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Stress Concentration Factor 2 1.8 1
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In fact, for Notch 40 with 18 plies
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this second approach (i.e. the expe
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4.2.2 Strain Gauge Selection and Cr
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Finally, a method used to calculate
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Where, and are the maximum and mini
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should be between 20 and 28 bar and
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welded weld neck flange at both end
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Figure 4.7: Sensor and heating elem
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Figure 4.9: A summary of data acqui
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One of the objectives of doing this
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Figure 4.14: A schematic diagram of
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Table 4.1: Strain gauge readings at
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microstrain 3.00E-04 2.50E-04 2.00E
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However, the axial load transfer is
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Mircostrain 500 450 400 350 300 250
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Since the defect is not a flat notc
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Again, the epoxy resin plays a sign
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Table 4.4: Study at the defect area
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Mircostrain 300 250 200 150 100 50
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Mircostrain 600 500 400 300 200 100
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14.25% in hoop strain and 23.5% in
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consideration for the selection of
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5.4 Methodology of Thermal Expansio
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Figure 5.1: Some preventive measure
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5.4.1 The Fundamentals of the Therm
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5.5 Analysis of Results 5.5.1 The t
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Thermal Output (strain ) 0.0002 0.0
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(Strain ,ε) Figure 5.12: Coefficie
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(Strain ,ε) 0.0002 0.00018 0.00016
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Table 5.1: The strain readings afte
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maximum shear strain increase as th
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The above results show that shear s
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shear strains becomes more stable a
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for future safe design and operatio
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has been fully cured. Poor surface
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6.3 Primary PhD Achievements The ea
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In Chapter 5, the CTE was determine
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ASM International (2002), "Thermal
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Bucinell, R. B. (2001), Calculating
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Proceedings of OMAE'01 20th Interna
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Greenwood, R. (2002), UKOPA Pipelin
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Kotrechko, S. A., Krasovskii, A. Y.
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Mousavi, S. E., Xiao, H. and Sukuma
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Raju, I. S. and Newman, J. C. (1986
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Tennyson, R. C. and Mufti, A. A. (2
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Xue, L., Widera, G. E. O. and Sang,
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General Technical Specifications: T
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Photos of the Design and Build of t
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Composite Installation Process usin
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APPENDIX 3 - STRAIN GAUGE INSTALLAT
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Figure 7: Mylar tape was stuck onto
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Figure 19: Repeating the above proc
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2) Electrical Insulation Test Resul
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