Sym HD 125/200 servicemanual - Scootergrisen

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Apply with grease onto new oil seal lip, and then install the oil seal. Special tool: Oil seal driver (20*32*6) Install driven pulley/clutch outer/belt. Install movable drive face, drive face and left crankcase. Install rear wheel. Add gear oil. To this chapter contents 9. FINAL DRIVING MECHANISM Oil seal driver 9-9
9. FINAL DRIVING MECHANISM Notes: 9-10 To this chapter contents
Page 1:
FORWARD HOW TO USE THIS MANUAL CONT
Page 5:
MECHANISM ILLUSTRATIONS LH12W / LH1
Page 9 and 10:
1. GENERAL INFORMATION The length
Page 11 and 12:
1. GENERAL INFORMATION When separa
Page 13:
1. GENERAL INFORMATION Do not let
Page 18:
Troubles Diagnosis A. Engine hard t
Page 22 and 23:
Parts to Be Greased Steering shaft
Page 24:
Precautions in Operation ·····
Page 30 and 31:
Ignition System Caution C.D.I igni
Page 32 and 33:
Filling Out Brake Fluid Tighten the
Page 34:
Side Stand Check side stand spring
Page 38 and 39:
To this chapter contents 2. MAINTEN
Page 40:
Precautions in Operation ·····
Page 46 and 47:
Gear Oil Oil level inspection Park
Page 48 and 49:
Precautions in Operation...........
Page 50 and 51:
Trouble Diagnosis Poor engine start
Page 52 and 53:
Check if the vacuum piston for wear
Page 55:
4. FUEL SYSTEM Float Chamber Disass
Page 59 and 60:
4. FUEL SYSTEM Notes: 4-12 To this
Page 61 and 62: 5. ENGINE REMOVAL Removal of Engine
Page 63: 5. ENGINE REMOVAL Remove the mounti
Page 68: Mechanism Diagram ········
Page 72: Remove the 2 cylinder head mounting
Page 78: After the valve seat ground, coat v
Page 85: 7. CYLINDER/PISTON Piston Removal P
Page 89 and 90: 7. CYLINDER/PISTON Notes: 7-8 To th
Page 92 and 93: Left Crankcase Cover Left crankcase
Page 94 and 95: Installation Caution Pull out drive
Page 96 and 97: Inspection The weight rollers are t
Page 98 and 99: Clutch Outer/Driven Pulley Disassem
Page 100 and 101: Clutch weight Replacement Remove sn
Page 102 and 103: Installation of Clutch OUTER/Driven
Page 104 and 105: Mechanism Diagram ········
Page 106 and 107: Disassembly of Final Driving Mechan
Page 108 and 109: Bearing Replacement Caution Never
Page 110 and 111: Install a new drive shaft bearing o
Page 114 and 115: Mechanism Diagram ········
Page 116 and 117: Right Crankcase Cover Removal Remov
Page 118 and 119: Starting Clutch Inspection Check th
Page 120 and 121: Flywheel Installation Align the key
Page 125 and 126: 11. CRANKCASE / CRANK Remove crank
Page 127 and 128: 11. CRANKCASE / CRANK Assembly of c
Page 129 and 130: 11. CRANKCASE / CRANK Tighten 4 bol
Page 134 and 135: System Test Test on the filler cap
Page 136 and 137: Remove coolant outlet pipe and rese
Page 138 and 139: Check any wear and damage of the me
Page 140 and 141: Install the seal washer into the ro
Page 143 and 144: 12. COOLING SYSTEM Notes: To this c
Page 145 and 146: 13. BODY COVER Maintenance Body cov
Page 147 and 148: 13. BODY COVER Handle front cover D
Page 149 and 150: 13. BODY COVER Side cover Remove Lo
Page 152 and 153: Rear carrier Remove Loosen 4 bolts
Page 154 and 155: Inner box Remove Remove the front c
Page 156 and 157: Front fender Remove Remove right &
Page 158 and 159: Rear fender Remove luggage box and
Page 160 and 161: Mechanism Diagram-Front Disk Brake
Page 162 and 163:
Maintenance Description Operational
Page 164 and 165:
Disk Brake System Inspection Inspec
Page 166 and 167:
Brake fluid replacement / Air-bleed
Page 168:
Brake Disk Inspection Visually chec
Page 171 and 172:
14. BRAKE Rear Drum Brake Remove br
Page 173 and 174:
14. BRAKE Notes: 14-14 To this chap
Page 175 and 176:
15. STEERING / FRONT WHEEL / FRONT
Page 177 and 178:
Installation Install handle and ali
Page 179 and 180:
Wheel Place the wheel on to a rotat
Page 181 and 182:
Front Cushion Remove Remove front c
Page 183 and 184:
Install the steering stem mounting
Page 185 and 186:
16. REAR WHEEL / REAR FORK / REAR C
Page 187 and 188:
Page 189 and 190:
Page 191 and 192:
17. ELECTRICAL SYSTEM Maintenance D
Page 194 and 195:
Charging System Charging circuit Ma
Page 196 and 197:
Inspection on regulator rectifier R
Page 199 and 200:
17. ELECTRICAL SYSTEM Starting Syst
Page 201 and 202:
17. ELECTRICAL SYSTEM Light / Bulb
Page 204:
Dimmer and Passing switch Pin Posit
Page 209 and 210:
17. ELECTRICAL SYSTEM Notes: 17-20
Page 211:
18. ELECTRICAL DIAGRAM Notes: 18-2
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Sym HD 125/200 servicemanual - Scootergrisen

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