Sym HD 125/200 servicemanual - Scootergrisen

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Mechanism Diagram ··························12-1 General Information ···························12-2 Trouble Diagnosis ······························12-2 Trouble Diagnosis for Cooling System ·····························································12-3 Mechanism Diagram Thermo unit (temp meter) Water pump Home page Contents Thermostat 12. COOLING SYSTEM System Test········································ 12-5 Radiator ·············································· 12-6 Water Pump ········································ 12-8 Thermostat ········································· 12-12 Radiator filler cap Reserve tank Cooling fan Reserve tank Cooling fan Coolant inlet pipe Coolant outlet pipe By-pass pipe Radiator filler cap Thermo switch (fan) Radiator Thermo switch (fan) 12-1 12
Page 1:
FORWARD HOW TO USE THIS MANUAL CONT
Page 5:
MECHANISM ILLUSTRATIONS LH12W / LH1
Page 9 and 10:
1. GENERAL INFORMATION The length
Page 11 and 12:
1. GENERAL INFORMATION When separa
Page 13:
1. GENERAL INFORMATION Do not let
Page 18:
Troubles Diagnosis A. Engine hard t
Page 22 and 23:
Parts to Be Greased Steering shaft
Page 24:
Precautions in Operation ·····
Page 30 and 31:
Ignition System Caution C.D.I igni
Page 32 and 33:
Filling Out Brake Fluid Tighten the
Page 34:
Side Stand Check side stand spring
Page 38 and 39:
To this chapter contents 2. MAINTEN
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Precautions in Operation ·····
Page 46 and 47:
Gear Oil Oil level inspection Park
Page 48 and 49:
Precautions in Operation...........
Page 50 and 51:
Trouble Diagnosis Poor engine start
Page 52 and 53:
Check if the vacuum piston for wear
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4. FUEL SYSTEM Float Chamber Disass
Page 59 and 60:
4. FUEL SYSTEM Notes: 4-12 To this
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5. ENGINE REMOVAL Removal of Engine
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5. ENGINE REMOVAL Remove the mounti
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Mechanism Diagram ········
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Remove the 2 cylinder head mounting
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After the valve seat ground, coat v
Page 82: Mechanism Diagram ········
Page 85: 7. CYLINDER/PISTON Piston Removal P
Page 89 and 90: 7. CYLINDER/PISTON Notes: 7-8 To th
Page 92 and 93: Left Crankcase Cover Left crankcase
Page 94 and 95: Installation Caution Pull out drive
Page 96 and 97: Inspection The weight rollers are t
Page 98 and 99: Clutch Outer/Driven Pulley Disassem
Page 100 and 101: Clutch weight Replacement Remove sn
Page 102 and 103: Installation of Clutch OUTER/Driven
Page 104 and 105: Mechanism Diagram ········
Page 106 and 107: Disassembly of Final Driving Mechan
Page 108 and 109: Bearing Replacement Caution Never
Page 110 and 111: Install a new drive shaft bearing o
Page 112 and 113: Apply with grease onto new oil seal
Page 116 and 117: Right Crankcase Cover Removal Remov
Page 118 and 119: Starting Clutch Inspection Check th
Page 120 and 121: Flywheel Installation Align the key
Page 122: Mechanism Diagram ········
Page 125 and 126: 11. CRANKCASE / CRANK Remove crank
Page 127 and 128: 11. CRANKCASE / CRANK Assembly of c
Page 129: 11. CRANKCASE / CRANK Tighten 4 bol
Page 135 and 136: 12. COOLING SYSTEM Check reserve ta
Page 137 and 138: 12. COOLING SYSTEM Water Pump Check
Page 139 and 140: 12. COOLING SYSTEM Install the new
Page 141: 12. COOLING SYSTEM Thermostat Pleas
Page 146 and 147: Front cover Remove Loosen 8 screw f
Page 148 and 149: Handle rear cover Remover Remove fr
Page 150: Front under spoiler Remove Remove f
Page 153 and 154: 13. BODY COVER Body cover Remove Re
Page 155 and 156: 13. BODY COVER Floor panel Remove L
Page 157 and 158: 13. BODY COVER Use T flex socket wr
Page 159 and 160: 13. BODY COVER Note: 13-16 To this
Page 161 and 162: 14. BRAKE Mechanism Diagram-Rear Dr
Page 163 and 164: 14. BRAKE Trouble Diagnosis Disk Br
Page 165 and 166: 14. BRAKE Adding Brake Fluid Before
Page 167 and 168: 14. BRAKE Disk Brake - Caliper Remo
Page 170 and 171: Master Cylinder Install Install the
Page 172 and 173: Install brake lining Apply with a t
Page 176 and 177: Steering Handle Removal Remove the
Page 178 and 179: Front Wheel Remove First by the bra
Page 180 and 181:
Installation Open out brake lining
Page 182 and 183:
Steering Stem Remove Remove handle,
Page 184 and 185:
Page 186 and 187:
Muffler Removal Loosen the 2 nuts f
Page 188 and 189:
Installation Install the rear wheel
Page 190 and 191:
Page 192:
Trouble Diagnosis No voltage Batte
Page 195 and 196:
17. ELECTRICAL SYSTEM Inspection on
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17. ELECTRICAL SYSTEM Ignition Syst
Page 200 and 201:
Removal of Starter motor Remove the
Page 202:
Replacing the Front winker light Bu
Page 206:
Fuel Unit Open the seat. Remove the
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Home page Contents 18. ELECTRICAL D
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Sym HD 125/200 servicemanual - Scootergrisen

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