Sym HD 125/200 servicemanual - Scootergrisen

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Remove water hoses from water pump. Remove the thermo-sensor wire. Remove the muffler (3 bolts, 2 nuts). Remove rear inner fender To this chapter contents Water hoses Water pump Thermo-sensor wire 3 bolts Right side 2 Bolts 5. ENGINE REMOVAL Left side 2 nuts 1 Bolt 5-3
5. ENGINE REMOVAL Remove the mounting bolt of right-rear cushion. Remove the rear fork mounting bolt. (2 bolts) Remove rear wheel mounting nut. Remove rear fork and collars. Remove rear wheel. Remove the mounting bolt of left-rear cushion. 5-4 To this chapter contents Rear wheel axle nut Left-rear cushion bolt 2 Bolts
Page 1:
FORWARD HOW TO USE THIS MANUAL CONT
Page 5:
MECHANISM ILLUSTRATIONS LH12W / LH1
Page 9 and 10:
1. GENERAL INFORMATION The length
Page 11 and 12: 1. GENERAL INFORMATION When separa
Page 13: 1. GENERAL INFORMATION Do not let
Page 18: Troubles Diagnosis A. Engine hard t
Page 22 and 23: Parts to Be Greased Steering shaft
Page 24: Precautions in Operation ·····
Page 30 and 31: Ignition System Caution C.D.I igni
Page 32 and 33: Filling Out Brake Fluid Tighten the
Page 34: Side Stand Check side stand spring
Page 38 and 39: To this chapter contents 2. MAINTEN
Page 40: Precautions in Operation ·····
Page 46 and 47: Gear Oil Oil level inspection Park
Page 48 and 49: Precautions in Operation...........
Page 50 and 51: Trouble Diagnosis Poor engine start
Page 52 and 53: Check if the vacuum piston for wear
Page 55: 4. FUEL SYSTEM Float Chamber Disass
Page 59 and 60: 4. FUEL SYSTEM Notes: 4-12 To this
Page 61: 5. ENGINE REMOVAL Removal of Engine
Page 68: Mechanism Diagram ········
Page 72: Remove the 2 cylinder head mounting
Page 78: After the valve seat ground, coat v
Page 82: Mechanism Diagram ········
Page 85: 7. CYLINDER/PISTON Piston Removal P
Page 89 and 90: 7. CYLINDER/PISTON Notes: 7-8 To th
Page 92 and 93: Left Crankcase Cover Left crankcase
Page 94 and 95: Installation Caution Pull out drive
Page 96 and 97: Inspection The weight rollers are t
Page 98 and 99: Clutch Outer/Driven Pulley Disassem
Page 100 and 101: Clutch weight Replacement Remove sn
Page 102 and 103: Installation of Clutch OUTER/Driven
Page 104 and 105: Mechanism Diagram ········
Page 106 and 107: Disassembly of Final Driving Mechan
Page 108 and 109: Bearing Replacement Caution Never
Page 110 and 111: Install a new drive shaft bearing o
Page 112 and 113:
Apply with grease onto new oil seal
Page 114 and 115:
Mechanism Diagram ········
Page 116 and 117:
Right Crankcase Cover Removal Remov
Page 118 and 119:
Starting Clutch Inspection Check th
Page 120 and 121:
Flywheel Installation Align the key
Page 122:
Mechanism Diagram ········
Page 125 and 126:
11. CRANKCASE / CRANK Remove crank
Page 127 and 128:
11. CRANKCASE / CRANK Assembly of c
Page 129 and 130:
11. CRANKCASE / CRANK Tighten 4 bol
Page 134 and 135:
System Test Test on the filler cap
Page 136 and 137:
Remove coolant outlet pipe and rese
Page 138 and 139:
Check any wear and damage of the me
Page 140 and 141:
Install the seal washer into the ro
Page 143 and 144:
12. COOLING SYSTEM Notes: To this c
Page 145 and 146:
13. BODY COVER Maintenance Body cov
Page 147 and 148:
13. BODY COVER Handle front cover D
Page 149 and 150:
13. BODY COVER Side cover Remove Lo
Page 152 and 153:
Rear carrier Remove Loosen 4 bolts
Page 154 and 155:
Inner box Remove Remove the front c
Page 156 and 157:
Front fender Remove Remove right &
Page 158 and 159:
Rear fender Remove luggage box and
Page 160 and 161:
Mechanism Diagram-Front Disk Brake
Page 162 and 163:
Maintenance Description Operational
Page 164 and 165:
Disk Brake System Inspection Inspec
Page 166 and 167:
Brake fluid replacement / Air-bleed
Page 168:
Brake Disk Inspection Visually chec
Page 171 and 172:
14. BRAKE Rear Drum Brake Remove br
Page 173 and 174:
14. BRAKE Notes: 14-14 To this chap
Page 175 and 176:
15. STEERING / FRONT WHEEL / FRONT
Page 177 and 178:
Installation Install handle and ali
Page 179 and 180:
Wheel Place the wheel on to a rotat
Page 181 and 182:
Front Cushion Remove Remove front c
Page 183 and 184:
Install the steering stem mounting
Page 185 and 186:
16. REAR WHEEL / REAR FORK / REAR C
Page 187 and 188:
Page 189 and 190:
Page 191 and 192:
17. ELECTRICAL SYSTEM Maintenance D
Page 194 and 195:
Charging System Charging circuit Ma
Page 196 and 197:
Inspection on regulator rectifier R
Page 199 and 200:
17. ELECTRICAL SYSTEM Starting Syst
Page 201 and 202:
17. ELECTRICAL SYSTEM Light / Bulb
Page 204:
Dimmer and Passing switch Pin Posit
Page 209 and 210:
17. ELECTRICAL SYSTEM Notes: 17-20
Page 211:
18. ELECTRICAL DIAGRAM Notes: 18-2
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Sym HD 125/200 servicemanual - Scootergrisen

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