Edwards iH Dry Pumping Systems, iH80, iH600, iH1000

More documents

Recommendations

Info

6.18.1 Introduction Perform the following checks when you maintain your pumping system: • Check that the disconnect box is securely fitted on the wall. • Check that all electrical connections are secure and that electrical cables are not damaged. The disconnect box and photohelic switch/gauge contains no serviceable parts. Repair of faults by the user is limited to replacement of fuses, and resetting of the circuit breakers. If any other repairs are required, contact your supplier or your nearest BOC Edwards Service Centre for advice. 6.18.2Fault finding If you suspect that a fault exists in the disconnect box, check the possible causes and carry out the remedial actions described in the following table before returning the disconnect box to a Service Centre. Symptom Probable Cause Recommendations The disconnect box will not power up A fuse has blown Check fuses F1 through F6 and replace if required Incoming electrical supply has failed Check the electrical supply Photohelic gauge in warning state Rectify situation and reset CB1 Brownout condition over 3 seconds Rectify situation and restart system Photohelic gauge will not operate Circuit breaker CB1 tripped Rectify situation and reset CB1 6.18.3 Fuse replacement The fuses are mounted in standard fuse holders. The use of a fuse puller is recommended when checking or replacing blown fuses. If fuses blow regularly, this indicates a probable fault in the disconnect box or electrical connections. Isolate and rectify the fault before reusing the disconnect box. 6-20 iH Dry Pumping Systems
Warning message Advisory message Meaning/recommended action WARNING 101 (a) there is a fault in the Control SMA, or (b) the emergency stop button has been pressed to shut down the iH system, or (c) there has been a transient electrical supply failure (longer than the hold-up time of the iH power supply). WARNING 113 There is a fault in the ADC (analogue-to-digital convertor) in the Control SMA; the Control SMA must be replaced. WARNING 209 SEE MANUAL The electrical supply voltage is too low. Check the electrical supply and the connections to the iH system and rectify as necessary. WARNING 211 SEE MANUAL The electrical supply voltage is too high. Check the electrical supply and the connections to the iH system and rectify as necessary. WARNING 309 DP CURRENT LOW WARNING 311 DP CURRENT HIGH WARNING 409 DP POWER LOW WARNING 411 DP POWER HIGH WARNING 412 DP POWER HIGH OPEN CIRCUIT CHECK CONNECTION LEAK/DEBRIS SERVICE PUMP OPEN CIRCUIT CHECK CONNECTION LEAK/DEBRIS SERVICE PUMP LEAK/DEBRIS SERVICE PUMP The electrical current drawn by the HCDP pump is less than normal. Check that the electrical connections are correct and rectify as necessary. If the electrical connections are correct, a fuse in the Electrics Box may have failed. The electrical current drawn by the HCDP pump is higher than normal. There may be a leak in the system or process debris in the pump, or the pump motor may have failed. Inspect the pipelines and service the pump. The electrical power consumption of the HCDP pump is less than normal. Check that the electrical connections are correct and rectify as necessary. If the electrical connections are correct, a fuse in the Electrics Box may have failed. The electrical power consumption of the HCDP pump is higher than normal. There may be a leak in the system or process debris in the pump, or the pump motor may have failed. Inspect the pipelines and service the pump. Refer to the recommended actions for error number 411 in this table. Table 6-1 - Warning messages iH Dry Pumping Systems 6-21
Page 1 and 2:
Instruction Manual A533-50-880 Issu
Page 3 and 4:
A533-50-880 Issue D Setup Password
Page 5 and 6:
CONTENTS Section Title Page 1 INTRO
Page 7 and 8:
Section Title Page 3.20.2 Configure
Page 9 and 10:
Section Title Page 8 SERVICE, SPARE
Page 11 and 12:
Illustrations (continued) Figure Ti
Page 13 and 14:
1 INTRODUCTION 1.1 Scope and defini
Page 15 and 16:
1.2ATEX directive implications •
Page 17 and 18:
1.4 Safety All of the components of
Page 19 and 20:
1. Inlet 2. HCMB oil filler-plug *
Page 21 and 22:
1. Two-way gearbox vent-valve 2. Ge
Page 23 and 24:
1.10 Electrical system Refer to Fig
Page 25 and 26:
Figure 1-3 - Schematic diagram of t
Page 27 and 28:
iH Dry Pumping Systems 1-15 Figure
Page 29 and 30:
1. Rear cover 16. Fuse F6 2. Coolin
Page 31 and 32:
Figure 1-6 - Electrical components
Page 33 and 34:
Note that when you first switch-on
Page 35 and 36:
As supplied the first page of Norma
Page 37 and 38:
1.14 Drip tray The drip tray is fit
Page 39 and 40:
A AW/6179/A 6 2 1 5 4 3 B 9 6 8 4 7
Page 41 and 42:
A. iH80 B. iH600 C. iH1000 1. Warni
Page 43 and 44:
2TECHNICAL DATA Notes: Unless other
Page 45 and 46:
A B C Side view Plan view Outlet Di
Page 47 and 48:
A Side view 1. Inlet 3. Air-extract
Page 49 and 50:
2.4 Cooling-water supply Notes. Use
Page 51 and 52:
1. 60Hz 2. 50Hz Figure 2-6 - Typica
Page 53 and 54:
Note: Discontinuity in curves are a
Page 55 and 56:
Note: Discontinuity in curves are a
Page 57 and 58:
Supply voltage and frequency iH80
Page 59 and 60:
2.10 Resource conservation Measures
Page 61 and 62:
2.13 Tracer gas analysis IH600 pump
Page 63 and 64:
3 INSTALLATION 3.1 Safety WARNING O
Page 65 and 66:
Mounting3.21.2 Electrical Installat
Page 67 and 68:
1. iH system 2. Nut and washer 3. S
Page 69 and 70:
3.5 Reconfigure the nitrogen and/or
Page 71 and 72:
2. Wheel the iH system on its casto
Page 73 and 74:
3.7.2iH600/iH1000 systems The iH600
Page 75 and 76:
Figure 3-5 - System arrangement to
Page 77 and 78:
Use the following procedure to conn
Page 79 and 80:
A B Remove the blanking panel Fit t
Page 81 and 82:
A iH80 1. Inlet spool piece 4. HCMB
Page 83 and 84:
1. iH80 system 2. Electrics Box 3.
Page 85 and 86:
A B C D iH80 system iH600 system Hi
Page 87 and 88:
A iH80 1. Pin 1 (phase 1) 6. Electr
Page 89 and 90:
Notes: On an iH1000 system, the ear
Page 91 and 92:
5. Inspect the water hoses, pipelin
Page 93 and 94:
When you switch on an iH600 system,
Page 95 and 96:
3.21.2 Mounting The disconnect box
Page 97 and 98:
3.21.5 Cable connections Connect th
Page 99 and 100:
1. Customer supply: 1.36 inch diame
Page 101 and 102:
3.22.3 Piping connections Connect t
Page 103 and 104:
4 PUMP DISPLAY TERMINAL MENUS AND D
Page 105 and 106:
Other specific uses of the CANCEL b
Page 107 and 108:
8. Press the ENTER button; the disp
Page 109 and 110:
Switch on ▲ SELECT PUMP Process p
Page 111 and 112:
Normal DP DP BODY . kW . C ☞ Firs
Page 113 and 114:
Figure 4-6 - Status menu: sheet 2 o
Page 115 and 116:
Setup SETUP PASSWORD Password ▲
Page 117 and 118: Next option Prev option [4-8/2] ▲
Page 119 and 120: Units ▲ ☞ Press the CANCEL butt
Page 121 and 122: Service SERVICE PASSWORD Password
Page 123 and 124: ▲ Serial Menu ☞ Use this menu t
Page 125 and 126: Notes: You should only use this men
Page 127 and 128: Next option Prev option [4-16/1]
Page 129 and 130: Last parameter [4-17/2] ▲ View St
Page 131 and 132: Messages MESSAGES English ENTER ▲
Page 133 and 134: 5 OPERATION 5.1 Introduction The fo
Page 135 and 136: 5.2.3 Gas purges WARNING If you use
Page 137 and 138: 5.4.2Change the display units If re
Page 139 and 140: • The solenoid-valve(s) in the Ga
Page 141 and 142: 5.10 Manual shut-down WARNING If yo
Page 143 and 144: If you need to shut down the iH sys
Page 145 and 146: 5.14 Restart the iH system after em
Page 147 and 148: 5.16 Operation of the load-lock pum
Page 149 and 150: 6 MAINTENANCE 6.1 Safety WARNING Ob
Page 151 and 152: 1. Tube fitting 2. Front (tapered)
Page 153 and 154: 6.5 Check the purge gas flow rates
Page 155 and 156: 1. Exhaust pipe insulation jacket 2
Page 157 and 158: 6.7 Check the HCMB pump oil-level (
Page 159 and 160: 3. Refer to Figure 1-1. Check that
Page 161 and 162: 1. Shut down the iH system (refer t
Page 163 and 164: 6.15 Relocate the iH system for mai
Page 165 and 166: 6.17 Fault finding WARNING Only per
Page 167: 6.18 Disconnect box and photohelic
Page 171 and 172: Warning message Advisory message Me
Page 173 and 174: Warning message Advisory message Me
Page 175 and 176: Alarm message Advisory message Mean
Page 177 and 178: Message PUMP STOPPED Press CANCEL E
Page 179 and 180: 7 STORAGE AND DISPOSAL 7.1 Storage
Page 181 and 182: 2. If the HCDP pump and HCMB pump (
Page 183 and 184: 8 SERVICE, SPARES AND ACCESSORIES 8
Page 185 and 186: 8.4.4 iH Enclosure Extraction Fan K
Page 187 and 188: 8.5.8 iH Pump Display Module When f
Page 189 and 190: Return of BOC Edwards Equipment - P
Page 191 and 192: This page intentionally blank.
show all

Edwards iH Dry Pumping Systems, iH80, iH600, iH1000

You also want an ePaper? Increase the reach of your titles

Delete template?

Save as template?