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Sea Launch User's Guide

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8. SPACECRAFT INTEGRATION AND LAUNCH OPERATIONS<br />

Overview<br />

<strong>Sea</strong> <strong>Launch</strong> optimizes the convenience of West Coast spacecraft<br />

processing with a true equatorial launch site.<br />

There are three distinct phases of operations:<br />

• Phase I takes place in the payload processing facility (PPF). This<br />

phase starts with the delivery of the spacecraft to <strong>Sea</strong> <strong>Launch</strong> at<br />

Home Port and includes final processing of the spacecraft,<br />

standalone tests, ordnance installation, fueling, and encapsulation<br />

with the payload fairing.<br />

• Phase II takes place on the assembly and command ship (ACS).<br />

This includes mating the encapsulated spacecraft to the Zenit-3SL<br />

launch vehicle and integrated testing.<br />

• Phase III takes place on the launch platform (LP). While still in<br />

port, the integrated launch vehicle (ILV) is erected and electrical<br />

checkout and RF end-to-end tests are conducted. The LP then<br />

transports the ILV to the equator. Rehearsals are conducted while<br />

in transit. At the launch site the launch vehicle is rolled out to the<br />

launch pad for erection and fueling. The launch is then performed<br />

by an automated system.<br />

Figure 8-1 depicts the overall spacecraft processing flow. A nominal 60-<br />

day processing schedule is shown in figure 8-2. Standard deviations from<br />

the 60 day schedule may be accommodated on a case-by-case basis.<br />

Communication and power service to the spacecraft during integration<br />

and launch preparation is shown in figure 8-3.<br />

Payload Processing Facility<br />

Assembly and<br />

Command Ship<br />

<strong>Launch</strong> Platform<br />

Fueling Cell<br />

Encapsulation Cell<br />

SC<br />

Mechanical and<br />

electrical checkout*<br />

Installation on adapter*<br />

Installation on strongback<br />

assembly*<br />

Zenit and Block DM-SL<br />

buildup and checkout<br />

Payload unit mating*<br />

ILV erection, PLU electrical<br />

checkout, and RF end-toend<br />

test*<br />

Transit to launch site<br />

Rehearsals<br />

SC battery charging*<br />

Ordnance<br />

installation*<br />

Horizontal rotation<br />

PLF encapsulation<br />

RF checkout*<br />

Propellant<br />

Transfer of payload unit to ACS<br />

loading*<br />

*Tasks that directly involve the SC<br />

Integrated test for<br />

complete launch vehicle*<br />

Transfer of launch<br />

vehicle to LP hangar<br />

Figure 8-1. Spacecraft Processing Flow<br />

Closeout operations*<br />

Transfer to pad and<br />

erection<br />

Countdown operations<br />

<strong>Launch</strong><br />

265807J3-095R1<br />

REV B D688-10009-1 8-1

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