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Mastering product complexity (PDF, 3316 KB) - Roland Berger

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Contribution margin<br />

33<br />

B.3 COMPLEXITY REDUCTION FOR AN FMCG COMPANY<br />

The company activated three levers to optimize <strong>complexity</strong><br />

Portfolio optimization<br />

1 2 3<br />

Product <strong>complexity</strong><br />

management<br />

Target cost <strong>product</strong><br />

development process<br />

DB2<br />

> Target%<br />

I<br />

Green Green Green Green<br />

Complexity reduction based on single<br />

variant cost model<br />

A target-cost-oriented process was<br />

defined<br />

DB2<br />

> 0%<br />

II<br />

Focus Focus Focus Focus<br />

Ideenfindung &<br />

-verdichtung<br />

Konzeptphase<br />

G3<br />

G3<br />

Entwicklungsund<br />

Testphase<br />

G3<br />

Einführungsphase<br />

5<br />

G4<br />

Launch und<br />

Erfolgskontrolle<br />

DB2<br />

< 0% III<br />

Exit Watch Watch Focus<br />

Grobkonzept EA<br />

Go/NoGo Liefertermin best. Erstauslieferung<br />

1 2 3 4<br />

6 7<br />

Idee Marketing-Konzept Offertkalk Absatzplan Erstproduktion<br />

Nachkalk<br />

DB1 var.<br />

< 0% IV<br />

Exit Exit Watch Watch<br />

Wirtschaftlichkeitsprüfung<br />

Wertorientierte<br />

Produktkonzeption<br />

Standardkatalog<br />

Kosten- und termingerechte<br />

Druckumsetzung<br />

Nachkalkulation<br />

D C B A<br />

< 50 TCHF > 50 TCHF > 100 TCHF > 500 TCHF<br />

< 100 TCHF < 500 TCHF<br />

Turnover<br />

Inhaltliche<br />

Koordination<br />

zwischen<br />

Projekten<br />

Detailierte<br />

Zielkostenvorgabe<br />

für Inhalt-, Pack-,<br />

Fertigungs-kosten<br />

Mengenabhängige<br />

Kalkulation aller<br />

Komponenten<br />

Ergebnisoffener<br />

Make or Buy<br />

Entscheid<br />

> Assessment of <strong>product</strong> portfolio<br />

based on contribution margin<br />

and turnover<br />

> Evaluation of scenarios for<br />

portfolio streamlining<br />

> Implementation of "exit" list<br />

> Optimization of <strong>product</strong> costs for<br />

top 25 SKUs<br />

> Product standardization across<br />

all links in value chain based on<br />

single variant cost model<br />

> Formulation of catalog for<br />

standard assortment<br />

> Implementation of a new<br />

organizational structure with a<br />

central <strong>product</strong> management<br />

department<br />

> Process integration<br />

> Adaptation of calculation design<br />

(volume-based)

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