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Mastering product complexity (PDF, 3316 KB) - Roland Berger

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9<br />

A. KEY FINDINGS<br />

In the discrete industries, automotive leads in mastering <strong>product</strong><br />

<strong>complexity</strong><br />

Increase of <strong>product</strong> variety in discrete industries [%]<br />

AUTOMOTIVE<br />

MACHINERY<br />

3<br />

Heavy investment in standardization<br />

and modularization in recent years<br />

has taken the automotive industry to<br />

a very mature level of <strong>product</strong><br />

<strong>complexity</strong> management<br />

450<br />

400<br />

350<br />

300<br />

250<br />

200<br />

170% 189%<br />

150<br />

127% 129%<br />

100<br />

91%<br />

93%<br />

50<br />

0<br />

'97 '02 '07 '12 '15<br />

Companies in the machinery<br />

industry started later but are<br />

adopting standardization and<br />

modularization concepts to cope<br />

with <strong>complexity</strong><br />

450<br />

400<br />

350<br />

300<br />

257%<br />

250<br />

216% 217%<br />

200<br />

150<br />

190%<br />

100<br />

50<br />

81% 76%<br />

0<br />

'97 '02 '07 '12 '15<br />

> The automotive industry started<br />

launching standardization and<br />

modularization efforts early on<br />

to fight increasing variety in raw<br />

materials and components.<br />

Machinery companies, on the<br />

other hand, started to optimize<br />

their <strong>product</strong> structure only in the<br />

past few years<br />

Lead industry<br />

No. of sales <strong>product</strong>s<br />

No. of raw materials and components<br />

Duration of <strong>product</strong> lifecycle

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