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Engine Titanium Consortium - Center for Nondestructive Evaluation ...

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Original<br />

Date<br />

Revised<br />

Date<br />

Description<br />

sensitivity <strong>for</strong>ging inspection <strong>for</strong> flat surfaces.<br />

44 months Complete definition of maximum productivity fixed<br />

focus inspection approach (GE with support from<br />

PW, HW, ISU)<br />

<strong>Titanium</strong> <strong>for</strong>ging phased array inspection<br />

development<br />

36 months Complete evaluation of up to 3 candidate phased<br />

inspection techniques. (All)<br />

37 months Review results and select phased array inspection<br />

technique to pursue. (All)<br />

39 months Establish phased array inspection technique and<br />

laboratory testbed. (TBD)<br />

40 months Complete modified phased array inspection scan<br />

plans <strong>for</strong> OEM <strong>for</strong>gings. (All)<br />

42 months Conduct laboratory inspection of six OEM <strong>for</strong>gings<br />

using phased array approach as required. Provide<br />

data to 3.1.2 <strong>for</strong> model validation and POD<br />

prediction. (All)<br />

43 months Laboratory demonstration of high sensitivity <strong>for</strong>ging<br />

inspection utilizing an alternative technique <strong>for</strong><br />

curved entry surface inspection.<br />

Factory <strong>Evaluation</strong> / Demonstration<br />

43 months Review results of laboratory inspections per<strong>for</strong>med<br />

with fixed focus and the alternative technique.<br />

Define high sensitivity <strong>for</strong>ging inspection <strong>for</strong> factory<br />

demonstration. (All)<br />

49 months Establish production testbed <strong>for</strong> high sensitivity<br />

<strong>for</strong>ging inspection. (GE with support from PW and<br />

AS)<br />

49 months Finalize scan plans <strong>for</strong> OEM <strong>for</strong>gings. (All)<br />

57 months Complete production inspection <strong>for</strong> 30 <strong>for</strong>gings (10<br />

from each OEM). Provide data to 3.1.2 <strong>for</strong> model<br />

validation and POD prediction. (All)<br />

57 months Factory demonstration of high sensitivity <strong>for</strong>ging<br />

inspection including digital C-scan data acquisition<br />

per<strong>for</strong>med on 30 separate <strong>for</strong>gings.<br />

59 months Evaluate indication finds from production test,<br />

document results. Provide data to 3.1.2 <strong>for</strong> model<br />

validation and POD prediction. (All)<br />

60 months Report of laboratory and factory evaluations<br />

including sensitivity data <strong>for</strong> use by the Inspection<br />

System Capability Working Group and cost<br />

comparisons <strong>for</strong> the different inspection<br />

approaches.<br />

Status<br />

This milestone was separated from a<br />

33 month milestone with multiple<br />

tasks.<br />

Deliverables:<br />

Transducer design models (both fixed-focus and phased array) transitioned to the OEMs.<br />

Calibration standards and transducers as needed.<br />

Laboratory demonstration of fixed focus high sensitivity <strong>for</strong>ging inspection <strong>for</strong> flat surfaces.<br />

Quarterly Report – January 1, 2002 –March 31, 2002<br />

print date/time: 6/6/2002 - 8:39 AM – Page 68

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