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Engine Titanium Consortium - Center for Nondestructive Evaluation ...

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Plans (April 1, 2002 – June 30, 2002):<br />

• Finalize the design of the probe translation device and complete manufacture.<br />

• Identify two industry bolt hole configurations <strong>for</strong> the inspection assessment study and design<br />

and manufacture the needed adapter plates.<br />

• Manufacture the part simulator fixture<br />

• Obtain a documented and larger population POD specimen set <strong>for</strong> use in tooling assessment<br />

Milestones:<br />

Original<br />

Revised<br />

Description<br />

Status<br />

Date<br />

Date<br />

0 –12<br />

months<br />

Evaluate existing OEM techniques. (All)<br />

Complete<br />

12 –30<br />

months<br />

12-32<br />

months<br />

Develop common tooling. (Honeywell with support<br />

from GE, PW)<br />

In progress<br />

• Define common tooling requirements<br />

• Design and build prototype tooling<br />

• Design tests <strong>for</strong> tooling assessment<br />

Per<strong>for</strong>m tooling assessment<br />

30-36<br />

months<br />

32-38<br />

months<br />

Develop common inspection technique. (Honeywell<br />

with support from GE, PW)<br />

•Per<strong>for</strong>m demonstration on sample hardware<br />

36 –48<br />

months<br />

38-48<br />

months<br />

Determine improved process capability (Honeywell<br />

with support from GE, PW)<br />

• Evaluate process PODs<br />

• Revise AS4787<br />

Deliverables:<br />

Common fixture <strong>for</strong> reduced inspection variability.<br />

Common high speed bolt hole eddy current inspection technique through revision of AS4787.<br />

Report of process capability and reliability.<br />

Metric:<br />

Common practices and tooling required to achieve a demonstrated 30 mil crack detectability and<br />

4:1 signal-to-noise in a common bolt hole geometry<br />

Major Accomplishments and Significant Interactions:<br />

Date<br />

June 17, 1999<br />

March 22, 2000<br />

Description<br />

Technical Kick-off Meeting at West Palm Beach, FL<br />

TOGAA review at Honeywell in Phoenix, AZ<br />

Quarterly Report – January 1, 2002 –March 31, 2002<br />

print date/time: 6/6/2002 - 8:39 AM – Page 75

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