Improvement of Material Flow in the Production and Supply Chain of ...

TABLE OF CONTENTS
ABSTRACT...................................................................................................................................... I
ACKNOWLEDGEMENTS........................................................................................................... III
TABLE OF CONTENTS................................................................................................................IV
LIST OF TABLES ..........................................................................................................................VI
LIST OF FIGURES...................................................................................................................... VII
CHAPTER 1 INTRODUCTION OF THE RESEARCH.................................................................1
1.1 BRIEF BACKGROUND OF THE RESEARCH......................................................................................1
1.2 PRESENT PROBLEMS HALDEX FACES IN THE ADB PRODUCTS.......................................................3
1.3 AIM AND OBJECTIVES.................................................................................................................3
CHAPTER 2 RESEARCH THEORY AND METHODOLOGY.....................................................5
2.1 RESEARCH FRAMEWORK............................................................................................................5
2.2 SCIENCE AND PRACTICAL SIGNIFICANCE OF THE STUDY ...............................................................8
2.3 RESEARCH METHODOLOGY ........................................................................................................8
CHAPTER 3 DATA ANALYSIS OF PRODUCTION LINE..........................................................10
3.1 INTRODUCE OF DATA ANALYSIS.................................................................................................10
3.2 PREASSEMBLY LINE DATA ANALYSIS..........................................................................................12
3.2.1 PRIMARY DATA ANALYSIS OF PREASSEMBLY LINE ..............................................................12
3.2.2 FURTHER DATA ANALYSIS FOR TTF OF PREASSEMBLY LINE................................................14
3.2.3 FURTHER DATA ANALYSIS FOR TTR OF PREASSEMBLY LINE................................................15
3.3 MAIN ASSEMBLY LINE DATA ANALYSIS ......................................................................................16
3.3.1 PRIMARY DATA ANALYSIS FOR MAIN ASSEMBLY LINE .........................................................16
3.3.2 FURTHER DATA ANALYSIS FOR TTF OF MAIN ASSEMBLY LINE.............................................17
3.3.3 FURTHER DATA ANALYSIS FOR TTR OF MAIN ASSEMBLY LINE ............................................17
3.4 RESULTS .................................................................................................................................18
CHAPTER 4 MODELING AND ANALYSIS OF PRODUCTION LINE .....................................20
4.1 MODELING..............................................................................................................................20
4.2 SIMULATION AND ANALYSIS .....................................................................................................22
4.3 SOLUTIONS..............................................................................................................................26
4.3.1 INVESTING NEW MACHINES IN THE BOTTLENECKS.............................................................26
4.3.2 CUTTING DOWN THE TIME TO REPAIR IN BOTTLENECKS ....................................................27
4.3.3 INCREASING THE OPERATION TIME OF BOTTLENECKS ........................................................29
4.3.4 SOLUTION FROM INTEGRATIVE ASPECTS IN BOTTLENECKS.................................................29
4.3.5 PROLONG THE PRODUCTION HOURS..................................................................................31
4.3.6 IMPROVE THE EMPLOYEES’ SKILLS ...................................................................................31
4.4 COMPARISONS AND RESULTS ....................................................................................................31
4.4.1 COST COMPARING ...........................................................................................................32
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