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Development of hot-melt extrusion as a novel technique for the ...

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disintegrants by absorbing water and <strong>the</strong> subsequent swelling leads to separation <strong>of</strong> <strong>the</strong> tabletparticles. In contr<strong>as</strong>t, XL10, XL and croscarmellose promote wicking via capillary action dueto <strong>the</strong>ir high porosity. Subsequently, water is rapidly absorbed and disrupts <strong>the</strong> interparticularmatrix bonds causing <strong>the</strong> tablet to fall apart [33] .The superdisintegrant concentration versus <strong>the</strong> compaction <strong>for</strong>ce pr<strong>of</strong>iles in Fig.3.4(a-d) showed interesting results regarding <strong>the</strong> disintegration time per<strong>for</strong>mance <strong>of</strong> eachsuperdisintegrant. At first, it can be seen that XL10 outper<strong>for</strong>med all superdisintegrants atlow levels (2-5% wt/wt) while XL outper<strong>for</strong>med at high levels (10-20% w/w) respectively.The disintegration per<strong>for</strong>mance can be arranged in descending order <strong>for</strong> low levels <strong>as</strong>follows: XL10>XL>Viv<strong>as</strong>ol>CL-SF>CL, while <strong>for</strong> high levels <strong>the</strong> order isXL>XL10>Viv<strong>as</strong>ol>CL-SF>CL. For XL10 <strong>the</strong> optimum concentration level w<strong>as</strong> between 5-10% w/w with disintegration times varying between 8-20 sec while <strong>for</strong> 20% w/wdisintegration times were incre<strong>as</strong>ed without exceeding 60sec. On <strong>the</strong> o<strong>the</strong>r hand, XL‘soptimum level w<strong>as</strong> at 10–20% (wt/wt) showing substantial reduction to <strong>the</strong> disintegrationtimes (Fig. 3.4C). The better per<strong>for</strong>mance <strong>of</strong> XL10 at low levels can be attributed to <strong>the</strong>smaller particle size <strong>of</strong> XL10 (30-50µm) compared to XL (100-130 µm) facilitating f<strong>as</strong>terwater absorbance. On <strong>the</strong> contrary, high XL10 levels led to incre<strong>as</strong>ed disintegration times.Viv<strong>as</strong>ol showed good disintegration times at high levels (10-20% wt/wt) and betterdisintegration times at compaction <strong>for</strong>ces <strong>of</strong> 10-20 kN. Interestingly <strong>the</strong> addition <strong>of</strong> KollidonCL–SF presented excellent disintegration times at concentrations <strong>of</strong> 2% w/w withcompaction <strong>for</strong>ces <strong>of</strong> 8 or 12 kN. This also could be attributed to <strong>the</strong> particles morphologyfacilitatiung f<strong>as</strong>ter water absorptions.Fur<strong>the</strong>r addition <strong>of</strong> CL – SF amounts led to prolonged disintegration times but muchlower than 60 sec. In contr<strong>as</strong>t, <strong>the</strong> Kollidon CL grade showed poor per<strong>for</strong>mance <strong>for</strong> allconcentrations and <strong>the</strong> entire range <strong>of</strong> compaction <strong>for</strong>ces. This behaviour can be explained tosome extent because <strong>of</strong> <strong>the</strong> small CL–SF (10-30µm) particle size compared to <strong>the</strong> CL grade(110 – 130µm) similar to <strong>the</strong> o<strong>the</strong>r two crosslinked N-Vinylpyrrolidone grades (XL, XL10).However, <strong>the</strong> different disintegration times <strong>of</strong> <strong>the</strong> five superdisintegrants are mainlyattributed to <strong>the</strong> different disintegration mechanisms and <strong>the</strong> tablet porosities. ThePolypl<strong>as</strong>done (XL10, XL) and Viv<strong>as</strong>ol grades posses both swelling and wicking properties.All <strong>the</strong> disintegration studies were carried out at pH 5.6, where <strong>the</strong>se cross-linked polymershave similar swelling capacities (92, 90 and 85% respectively).52 | P a g e

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