Embroidery Basics Articles

Common Problems with Digital Embroidery Stitch Files – Help Center
https://help.zazzle.com/hc/en-us/articles/221986647-Common-Problems-...
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shrink it down for a left chest, then the entire 100,000 stitches would
compress to that size. Their stitch lengths would also shorten. In the end,
the garment would sustain too many stitches and disintegrate (tear or rip,
especially at the edges of the design). The opposite effect happens when a
small image is expanded to accommodate a larger area. In this case, there
would not be enough stitches or density to cover the area, so the design
would be gapped.
3. Pull Compensation Errors - Digitizing is not the same as graphic design.
An image may look fine on screen and not sew properly. Take the case of a
simple fill with an outline (a square or circle). The fill would sew first, and
then the outline would sew around it. However, as the fill sews in the
garment, the sewn threads will tighten, and this will cause the garment to
draw up, or condense. In embroidery, this is called "pull". Pull occurs most
in the direction of sew, so in the case of a circle sewn with a horizontal stitch,
the distance from left to right would be less than the distance from top to
bottom when a final product is completed. To achieve a perfect circle,
therefore, the designer would need to design an ellipse. To achieve a
square, the designer would need to create a rectangle with the longest
distance in the direction of the sew. After sewing the fill, the outline would
then be sewn, but since the garment has changed during the fill, the outline
would need to be designed in such a way to account for this change. Most
professional digitizers will create files that appear to be misaligned on
screen, but in fact these files sew correctly when run on commercial
embroidery machines. This misalignment and distortion to achieve a perfect
end result is called "pull compensation". When a final product is sewn and
gaps and misalignments occur, then the design failed to account for the
fabric distortion.
4. Wrong Stitch Type - Not all stitches can be used to achieve the results we
would want in our logo. There are basically three types: complex fills,
column (satin) stitches, and manual stitches. Of these, the most common
error by digitizers is using a column stitch on logo items that are too small.
Column stitches are created using a loop stitch from one side of the column