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Problem #2 – Activity Based Costing Problem<br />

The Manhattan Company manufactures two models of compact disc players, deluxe and regular.<br />

The company has manufactured the regular model for years; the deluxe model was introduced<br />

recently to tap a new segment of the market. Although sales of the deluxe model have been<br />

increasing rapidly, the company’s profits have steadily declined. Management has become<br />

increasingly concerned about the accuracy of its costing system.<br />

The current cost accounting system allocates manufacturing support costs to the two products on<br />

the basis of direct labor hours. Information for deluxe and regular products for the next year is<br />

shown below:<br />

Deluxe Regular<br />

Selling Price $140 $80<br />

Number of Units Produced & Sold 5,000 45,000<br />

Direct <strong>Material</strong> per unit $45 $30<br />

Direct Labor per unit $20 $20<br />

DLH per unit 2 2<br />

MH per unit 3 0.5<br />

Units per batch 50 450<br />

Inspection hrs/batch 1 0.25<br />

Vendors of components 6 4<br />

A machine is setup once for each batch and the setup is the same regardless of the type of<br />

product. There is one inspection performed for each batch and the inspection time is 1 hour for<br />

the deluxe product and ¼ hour for the regular product. The company has a JIT inventory system<br />

and purchases raw materials by batch. For each batch, the purchasing agent has to order from the<br />

various vendors for the appropriate direct material components. There are six different vendors<br />

for various components of the deluxe model (and therefore six purchase orders per batch) and 4<br />

different vendors for components for the regular product (and therefore four purchase orders per<br />

batch).<br />

The company is considering switching to an ABC system. A recent cost study revealed the<br />

company expects $1,000,000 of overhead next year from the following activities:<br />

Activity<br />

Annual Cost<br />

Purchasing $180,000<br />

Quality Control $250,000<br />

Production Set-ups $220,000<br />

Machine Maintenance $<strong>350</strong>,000<br />

TOTAL $1,000,000

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