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Milwaukee<br />

Problem<br />

Milwaukee Company ABC Problem<br />

The Milwaukee Company manufactures two models of scooters, deluxe and regular. The<br />

company has manufactured the regular model for years; the deluxe model was introduced<br />

recently to tap a new segment of the market. Although sales of the deluxe model have been<br />

increasing rapidly, the company’s profits have steadily declined. Management has become<br />

increasingly concerned about the accuracy of its costing system.<br />

The current cost accounting system allocates manufacturing support costs to the two products on<br />

the basis of direct labor hours. For 2006, the company has estimated that it will incur $2,581,000<br />

in manufacturing support costs and produce 20,000 units of the deluxe model and 500,000 units<br />

of the regular model. The deluxe model requires one hour of direct labor and the regular model<br />

requires ¼ hour. Direct labor costs $20 per DLH. The deluxe model requires 2 machine hours<br />

and the regular model requires 0.5 machine hours. Direct costs and selling prices per unit are as<br />

follows:<br />

Regular Deluxe<br />

Direct <strong>Material</strong> $8 $10<br />

Selling Price $25 $60<br />

The company is considering switching to an ABC system. A recent cost study revealed the<br />

following activities and costs:<br />

Activity<br />

Annual Cost<br />

Purchase Orders $246,000<br />

Inspections $600,000<br />

Production Set-ups $710,000<br />

Machine Maintenance $450,000<br />

Facility Costs $575,000<br />

TOTAL $2,581,000<br />

The company would like to allocated facility level costs on a per unit basis and has calculated the<br />

following information related to activities:<br />

Activity Driver Regular Deluxe<br />

# of units per batch 1,000 80<br />

Setup time per batch 0.5 hour 1 hour<br />

# of purchase orders 200 200<br />

# of Inspections per batch 1 1<br />

Requirements:<br />

a. Determine the plant-wide overhead rate using the current costing system.<br />

b. Determine the gross margin (per unit) of the regular and deluxe models using the current costing<br />

system.<br />

c. For each activity, calculate activity rates (round to the nearest penny)<br />

d. Determine the gross margin (per unit) of the regular and deluxe models using the ABC<br />

information.

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