Annual report 2007 - Magnitogorsk Iron & Steel Works ...

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28 Description of Key Production Divisions MMK’s technological process encompasses all the production stages, from ore mining to downstream steel processing. Mining and Ore Dressing Division The Company’s Mining and Ore Dressing Division includes the following subdivisions: mines for producing iron ore, dolomite and limestone, an ore dressing plant, a crushing and calcining plant, an ore preparation plant, and a sintering plant consisting of 13 sinter machines and 2 sinter stabilization units. The annual capacity of the sintering plant is 11 m tons of sinter. Coke and Chemical By-Products Division MMK has the largest coke and chemical by-products operation among Russian steel companies which consists of nine coke-oven batteries with a total capacity of 5.7 million tonnes. Besides coke-oven batteries, the Division comprises a coal preparation shop, a chemical products processing shop, a gas treatment shop and a coke gas treatment plant which is unparalleled in the world in terms of its capacity ( 240,000 m3/h). Blast Furnace Division The BF Division includes eight blast furnaces with the annual capacity of about 10 million tonnes of hot metal. As part of the Blast-Furnace Division’s modernization programme, one blast furnace was equipped with a bell-less top charging device in 2006. In 2007, 2 more bell-less charging devices were installed and put into operation in two blast furnaces. It is planned to install bell-less charging devices in all of MMK’s blast furnaces. • • Steel-Smelting Division The Steel-Smelting Division of MMK consists of the BOF and EAF Shops. The BOF (Basic Oxygen Furnace) Shop consists of three BOF converters, each with a capacity of 3.43 m tpy, steel secondary treatment and refinement equipment, and four continuous casting machines. The EAF (Electric Arc Furnaces) Shop includes two 2-million tpy EAF’s, steel secondary treatment and refinement equipment, and three continuous casting machines. Besides, the EAF Shop includes a twin-bath steel-smelting furnace. Rolling Division MMK produces the following long products: debars, wire rod, heavy-gage wire, assorted sections and others. In 2006, MMK commissioned a state-of-the-art complex for the production of long products which includes three new section mills with a total capacity of 2.010 million tpy. Mill Production capacity, ktpy 170 mm mill 690 370 mm mill 560 450 mm mill 760
Using these mills, MMK manufactures high-quality long products of various sizes and shapes able to compete in the global market. MMK produces the broadest range of flat products in Russia using 4 hot rolling mills: Mill Capacity, ktpy 2,000 mm mill 5, 550 2,500 mm mill 3, 900 4,500 mm mill 340 2,350 mm mill 450 MMK produces cold rolling flat products on the following cold rolling mills: Mill Capacity, ktpy 4-stand 2,500 mm mill 1, 600 2-stand 1,700 mm mill 800 5-stand 1,200 mm mill 400 2-stand 1,450 mill 210 Downstream Products Division The following downstream products are produced at MMK: galvanized sheet, electrolytic tinplate, high-quality cold rolled strip, cold-formed sections, pipes, road barrier sections. The following equipment is used to produce downstream products: Coating lines: ANNUAL REPORT OPEN JOINT-STOCK COMPANY MAGNITOGORSK IRON & STEEL WORKS Facility Capacity, ktpy 2 electrolytic tinning lines 284 2 continuous HD galvanizing lines 610 Color coating line 180 Pipes and road barriers galvanizing line 22 4 cold-forming lines 630 3 pipe making lines 110 Narrow strip line 370 SEASON 2007 Power Generation OJSC MMK has high-capacity power generation facilities which covered 77% of the Company’s power needs in 2007. This is considered an important competitive advantage of the Company, since captive power is 2.4 times cheaper than purchased power. The maximum generating capacity of the OJSC MMK power stations is 657.2 megawatt. 29
Page 2 and 3: DISCLAIMER The present Annual Repor
Page 4 and 5: Victor Rashnikov, Chairman of the M
Page 6 and 7: Description Capitalization (as at y
Page 8 and 9: Content INTRODUCTORY ADDRESS of Vic
Page 10 and 11: In 2007 the Magnitogorsk Iron and S
Page 13 and 14: ANNUAL REPORT OPEN JOINT-STOCK COMP
Page 23 and 24: Human Resources The average payroll
Page 27: ANNUAL REPORT OPEN JOINT-STOCK COMP
Page 33 and 34: as regards the organization of thei
Page 35 and 36: Relations with Local Communities in
Page 43 and 44: • • • ANNUAL REPORT OPEN JOIN
Page 49 and 50: 10,000 8,000 6,000 4,000 2,000 0 AN
Page 51 and 52: 70 60 50 40 30 20 10 0 Assets Curre
Page 53 and 54: 4 3 2 1 0 Liquidity dynamics of MMK
Page 55 and 56: In accordance with its borrowing po
Page 59 and 60: 1.0 0.8 0.6 0.4 0.2 Trends in OJSC
Page 65: The growing demand and buoyant pric
Page 68 and 69: 8 Major Regional Markets for OJSC M
Page 70 and 71: 70 LLC Uralsibtrade OJSC Uraltrubpr
Page 72 and 73: 72 The changes in the domestic sale
Page 74 and 75: 7 Victor Kutischev, OJSC MMK’s Co
Page 76 and 77: 7 Overview of the Iron Ore and Coal
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ANNUAL REPORT OPEN JOINT-STOCK COMP
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• • Expenditures on major capit
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tons thanks to the installation of
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Currency Risk A significant portion
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Goals Planned value Actual value Ac
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The average wages at MMK are 35% hi
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# Causes of injuries 2003 200 200 2
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Environmental Expenditures 2007 saw
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6.00 5.16 5.00 4.00 3.00 2.00 1.00
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128 Exhaustive, precise and timely
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130 Report on Payment of Declared (
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132
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13 Information on Equity Capital As
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13 Liubov Gamper, OJSC MMK’s Dire
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138 Audit Committee Chairman of the
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1 0 # 5. 6. 7. Provisions of the Co
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1 2 # 18. 19. 20. 21. 22. 23. Provi
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1 # 31. 32. 33. 34. 35. 36. 37. Pro
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1 # 45. 46. 47. 48. Provisions of t
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1 8 # Provisions of the Code of Cor
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1 0 # 73. 74. 75. Provisions of the
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1 2 Director for Sales Director for
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1 Commercial Director Director for
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1 • • • • • • • •
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1 8 • • • • • • • •
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1 0 Protection Policy which regulat
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1 2 Sergey V. Krivoshchekov (born i
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1 - exercises the authorities of th
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1 Victor A. Kutischev (born in 1958
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1 8
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172 1. Date of Publication of the L
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• settlement procedure - by insta
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24) Services Agreement # 150577 bet
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• • • validity period - till
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The following persons are recognize
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The following persons are recognize
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61) rental agreement # 152445 betwe
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• validity period - from the date
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days from the receipt of invoice;
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• • • settlement procedure -
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The Body which approved the transac
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• • • validity period - till
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• • • • ANNUAL REPORT OPEN
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• settlement procedure - funds tr
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164) paid service agreement # 16001
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There are no beneficiaries under th
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during the shipment, with a discoun
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• supply period - until next Annu
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CONSOLIDATED BALANCE SHEETS AS OF D
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Note Years ended December 31, 2007
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ASSETS I. NON-CURRENT ASSETS Line c
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LOSS AND PROFIT STATEMENT for 2007
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BREAKDOWN OF INDIVIDUAL PROFITS AND
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3.3 Reporting cycle Date of Publica
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EN10 Percentage and total volume of
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The OJSC MMK’s Annual Report is e
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