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SPRING 2024

Distributor's Link Magazine Spring 2024 / Vol 47 No 2

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132<br />

THE DISTRIBUTOR’S LINK<br />

ROB LaPOINTE FASTENER SCIENCE: THE ROLE OF CARBON IN STEEL from page 90<br />

Microstructure<br />

The microstructure of carbon steel is where the<br />

character of the steel is formed. Literally, the character<br />

or properties of the material arise from the atomic and<br />

molecular structures that assemble themselves by the<br />

balancing of electrical force with the actions of the atoms<br />

due to their thermal energy. This balancing act creates<br />

the crystal structure of the metal. To understand the<br />

crystal structure, or microstructure for iron-carbon alloys<br />

at different thermal energies, we rely on experimental<br />

and theoretical research that has been used to develop<br />

a kind of picture of the alloy at a variety of temperatures<br />

and amounts of carbon by weight percent. This picture is<br />

called an equilibrium phase diagram. Equilibrium phase<br />

diagrams represent the material’s uniform physical and<br />

chemical properties charted with respect to the materials<br />

composition and temperature.<br />

Figure 5 shows us an iron-carbon phase diagram. This<br />

phase diagram provides us with a tremendous amount<br />

of information about the structure and properties of<br />

carbon steel. A complete understanding of this diagram<br />

is beyond the scope of this article but focus on a<br />

few aspects of the diagram will serve to illustrate the<br />

properties of low alloy steel and the role carbon plays.<br />

Let’s begin our exploration of the iron-carbon phase<br />

diagram by considering the three structures that pure<br />

FIGURE 5 IRON-CARBON PHASE DIAGRAM.<br />

FIGURE 6 CRYSTAL STRUCTURES OF IRON. IRON ATOMS ARE<br />

PICTURED IN RED.<br />

iron can form as a crystal or solid. To orient yourself to<br />

the iron-carbon phase diagram (Figure 5), percent carbon<br />

is measured on the horizontal axis with 0% carbon<br />

on the left and ranging to 6.67% carbon on the right.<br />

Temperature is measured on the vertical axis with 0°C<br />

on the bottom and ranging up to approximately 1700°C<br />

on the top. Pure iron can be considered to have less<br />

than 0.008% carbon and is situated on the far left of<br />

the diagram. Along the left border of the diagram (Figure<br />

5) we can see the three phases of pure carbon. Above<br />

a temperature of 1536°C (2798°F), iron is a liquid. As<br />

iron cools below 1536°C (2798°F), it solidifies into a<br />

solid called delta phase or delta iron (-Fe). The structure<br />

of -Fe is a body-centered cubic or BCC (Figure 6). In<br />

the body-centered cubic arrangement, an iron atom is<br />

at the center of the cube structure of iron atoms. As<br />

iron continues to cool it transforms<br />

its arrangement to a face-center<br />

cubic (FCC) at 1401°C (2554°F). This<br />

structure is called gamma iron (-Fe) or<br />

austinite. The FCC structure is denser<br />

than the BCC structure. Continued<br />

cooling below 911°C (1672°F) causes<br />

another change in the structure of iron<br />

to alpha iron (-Fe). Alpha iron, also<br />

known as ferrite, is a BCC structure<br />

like delta iron, but is a bit more<br />

compact.<br />

CONTINUED ON PAGE 158

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