SPRING 2024
Distributor's Link Magazine Spring 2024 / Vol 47 No 2
Distributor's Link Magazine Spring 2024 / Vol 47 No 2
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132<br />
THE DISTRIBUTOR’S LINK<br />
ROB LaPOINTE FASTENER SCIENCE: THE ROLE OF CARBON IN STEEL from page 90<br />
Microstructure<br />
The microstructure of carbon steel is where the<br />
character of the steel is formed. Literally, the character<br />
or properties of the material arise from the atomic and<br />
molecular structures that assemble themselves by the<br />
balancing of electrical force with the actions of the atoms<br />
due to their thermal energy. This balancing act creates<br />
the crystal structure of the metal. To understand the<br />
crystal structure, or microstructure for iron-carbon alloys<br />
at different thermal energies, we rely on experimental<br />
and theoretical research that has been used to develop<br />
a kind of picture of the alloy at a variety of temperatures<br />
and amounts of carbon by weight percent. This picture is<br />
called an equilibrium phase diagram. Equilibrium phase<br />
diagrams represent the material’s uniform physical and<br />
chemical properties charted with respect to the materials<br />
composition and temperature.<br />
Figure 5 shows us an iron-carbon phase diagram. This<br />
phase diagram provides us with a tremendous amount<br />
of information about the structure and properties of<br />
carbon steel. A complete understanding of this diagram<br />
is beyond the scope of this article but focus on a<br />
few aspects of the diagram will serve to illustrate the<br />
properties of low alloy steel and the role carbon plays.<br />
Let’s begin our exploration of the iron-carbon phase<br />
diagram by considering the three structures that pure<br />
FIGURE 5 IRON-CARBON PHASE DIAGRAM.<br />
FIGURE 6 CRYSTAL STRUCTURES OF IRON. IRON ATOMS ARE<br />
PICTURED IN RED.<br />
iron can form as a crystal or solid. To orient yourself to<br />
the iron-carbon phase diagram (Figure 5), percent carbon<br />
is measured on the horizontal axis with 0% carbon<br />
on the left and ranging to 6.67% carbon on the right.<br />
Temperature is measured on the vertical axis with 0°C<br />
on the bottom and ranging up to approximately 1700°C<br />
on the top. Pure iron can be considered to have less<br />
than 0.008% carbon and is situated on the far left of<br />
the diagram. Along the left border of the diagram (Figure<br />
5) we can see the three phases of pure carbon. Above<br />
a temperature of 1536°C (2798°F), iron is a liquid. As<br />
iron cools below 1536°C (2798°F), it solidifies into a<br />
solid called delta phase or delta iron (-Fe). The structure<br />
of -Fe is a body-centered cubic or BCC (Figure 6). In<br />
the body-centered cubic arrangement, an iron atom is<br />
at the center of the cube structure of iron atoms. As<br />
iron continues to cool it transforms<br />
its arrangement to a face-center<br />
cubic (FCC) at 1401°C (2554°F). This<br />
structure is called gamma iron (-Fe) or<br />
austinite. The FCC structure is denser<br />
than the BCC structure. Continued<br />
cooling below 911°C (1672°F) causes<br />
another change in the structure of iron<br />
to alpha iron (-Fe). Alpha iron, also<br />
known as ferrite, is a BCC structure<br />
like delta iron, but is a bit more<br />
compact.<br />
CONTINUED ON PAGE 158