34 <strong>Solvay</strong> Global Annual Report 2005 In India an agreement was signed with the Gharda group for <strong>Solvay</strong> to acquire its polymers division. The conclusion of this transaction, expected in 2006, will give access to very high performance polymers like PEEK, and will provide a solid manufacturing basis for a totally new range of polysulfone specialties. Again in India, a new subsidiary, <strong>Solvay</strong> Specialties India Private Limited, has been set up with a new marketing team to develop sales of the existing range, in particular barrier polymers, fl uorinated materials and engineering polymers. These moves have widened our range of specialty polymers and our geographic coverage, placing us in an even better position to serve growing leading-edge applications in telecommunications, electronics, aerospace, the automotive industry, medical applications and other areas. Major investments were also approved in 2005 for the current product range: – construction of new production units for polyethersulfone (PES, RADEL ® A) and polyphenylene sulfone (PPSU, RADEL ® R) at Marietta, Ohio, USA); – a new fl uoropolymers (MFA/PFA, HYFLON ® ) production line is under construction at Spinetta (Italy), to supply the growing market for highly fl uorinated polymers; – a new polytetrafl uoroethylene (PTFE, ALGOFLON ® ) production facility is also under construction at Spinetta, to support further growth in the specialty PTFE segment. All these investments will become operational in 2006. 2005 was a good year for Specialty Polymers, with a 7% increase in (1) OSHA: Occupational Safety and Health Administration (US). sales. Margins were burdened by signifi cant increases in start-up and raw-material costs prices. Advances were made in a number of areas like safety, product quality and process yields, all of which will strengthen the competitiveness of this activity in the coming years. In this context, the <strong>Solvay</strong> Advanced Polymers plant at Augusta (Georgia, USA) was awarded STAR status in the OSHA (1) Voluntary Protection Program for its particularly effective safety system. Innovation was centre-stage in 2005. Products introduced within the past 5 years represented 30% of sales, while R&D was strengthened in two ways – by a stricter defi nition of priorities in terms of market needs and by a longer-term approach focusing on R&D programs with a higher fundamental research content. Inergy Automotive Systems (a 50/50 joint venture with Plastic Omnium), the world’s largest supplier of fuel systems to the automotive industry, with 13.3 million fuel tanks and systems delivered from 25 plants across the world, again saw growth in sales volumes (+ 6%) outstrip that of car markets. This performance was due in particular to the investments made in recent years in Eastern Europe and Mercosur in response to demand from Asian car companies. Despite severe pressure on sales prices, margins were maintained until Hurricanes Katrina and Rita devastated the US Gulf Coast, producing supply shortages and sharply increasing the price of high density polyethylene, which is the raw material for manufacturing fuel tanks. Negotiations are under way to pass on these price rises to car manufacturers. Globally, profi ts were down in 2005. Competitiveness-boosting programmes and manufacturing Plastics <strong>Sector</strong> reorganizations were successfully carried out, with the closing of two plants in France and one in Great Britain. In terms of growth, 2005 also saw the launch of 14 new platforms on fi ve continents for Audi, General Motors, Hyundai, Kia, Porsche, PSA, Renault, Suzuki and Toyota. The year was rich in innovations. These include a proven industrial application for a German car-builder using a new patented “Twin-Sheet Blow Moulding” technology, which enables fuel tanks to be produced to the highest evaporation standards whilst combining the best of extrusion-blow moulding and thermoforming technologies.
Innovation “Twin-Sheet Blow Moulding” technology combines the best of extrusion-blow moulding and thermoforming technologies. “ The <strong>Solvay</strong> Advanced Polymers plant at Plastics <strong>Sector</strong> Augusta (Georgia, USA) was awarded STAR status in the OSHA Voluntary Protection Program for its particularly effective safety system.” Plastics 35 <strong>Solvay</strong> Global Annual Report 2005
- Page 1 and 2: Driven by the future Growth, Compet
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- Page 43 and 44: which it was able to take advantage
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Actuarial assumptions used in deter
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Analysis of total fi nancial debt b
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In this way, at the end of 2005, th
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The following amounts relating to J
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PORTUGAL Fournier Farmaceutica Port
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List of fully consolidated Group co
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Solvay Salz Holding GmbH, Hannover
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CANADA Fournier Pharma, Inc., Montr
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GREAT BRITAIN Inergy Automotive Sys
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Summary fi nancial statements of So
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Statutory auditor’s report to the
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The Solvay share compared with the
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Contacts: The Investor Relations Te
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Shareholders’ Diary - May 9, 2006