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Fluid Mechanics and Thermodynamics of Turbomachinery, 5e

Fluid Mechanics and Thermodynamics of Turbomachinery, 5e

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100 <strong>Fluid</strong> <strong>Mechanics</strong>, <strong>Thermodynamics</strong> <strong>of</strong> <strong>Turbomachinery</strong><br />

If the aspect ratio H/b is other than 3, a correction to the nominal loss coefficient z*<br />

is made as follows:<br />

for nozzles,<br />

for rotors,<br />

(4.13a)<br />

(4.13b)<br />

where z1 is the loss coefficient at a Reynolds number <strong>of</strong> 10 5 .<br />

A further correction can be made if the Reynolds number is different from 10 5 . As<br />

used in this section, Reynolds number is based upon exit velocity c2 <strong>and</strong> the hydraulic<br />

mean diameter Dh at the throat section.<br />

where<br />

Dh = 2sHcosa2 ( scos a2<br />

+ H)<br />

.<br />

(N.B. Hydraulic mean diameter = 4 ¥ flow area ∏ wetted perimeter.)<br />

The Reynolds number correction is<br />

(4.14)<br />

(4.15)<br />

Soderberg’s method <strong>of</strong> loss prediction gives turbine efficiencies with an error <strong>of</strong> less<br />

than 3% over a wide range <strong>of</strong> Reynolds number <strong>and</strong> aspect ratio when additional corrections<br />

are included to allow for tip leakage <strong>and</strong> disc friction. An approximate correction<br />

for tip clearance may be incorporated by the simple expedient <strong>of</strong> multiplying<br />

the final calculated stage efficiency by the ratio <strong>of</strong> “blade” area to total area (i.e. “blade”<br />

area + clearance area).<br />

Types <strong>of</strong> axial turbine design<br />

The process <strong>of</strong> choosing the best turbine design for a given application<br />

usually involves juggling several parameters which may be <strong>of</strong> equal importance, for<br />

instance, rotor angular velocity, weight, outside diameter, efficiency, so that the final<br />

design lies within acceptable limits for each parameter. In consequence, a simple presentation<br />

can hardly do justice to the real problem. However, a consideration <strong>of</strong> the<br />

factors affecting turbine efficiency for a simplified case can provide a useful guide to<br />

the designer.<br />

Consider the problem <strong>of</strong> selecting an axial turbine design for which the mean blade<br />

speed U, the specific work DW, <strong>and</strong> the axial velocity cx, have already been selected.<br />

The upper limit <strong>of</strong> blade speed is limited by stress; the limit on blade tip speed is roughly<br />

450m/s although some experimental turbines have been operated at higher speeds. The<br />

axial velocity is limited by flow area considerations. It is assumed that the blades are<br />

sufficiently short to treat the flow as two-dimensional.<br />

The specific work done is

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