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Fluid Mechanics and Thermodynamics of Turbomachinery, 5e

Fluid Mechanics and Thermodynamics of Turbomachinery, 5e

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life” <strong>and</strong> also the “percentage creep”, which is the elongation strain at the allowable<br />

stress <strong>and</strong> temperature <strong>of</strong> the blade. To enable operation at high temperatures <strong>and</strong><br />

for long life <strong>of</strong> the blades, the creep strength criterion is the one usually applied by<br />

designers.<br />

An estimate <strong>of</strong> the average rotor blade temperature Tb can be made using the<br />

approximation<br />

i.e. 85% temperature recovery <strong>of</strong> the inlet relative kinetic energy.<br />

(4.31)<br />

EXAMPLE 4.4. Combustion gases enter the first stage <strong>of</strong> a gas turbine at a stagnation<br />

temperature <strong>and</strong> pressure <strong>of</strong> 1200K <strong>and</strong> 4.0 bar. The rotor blade tip diameter is 0.75m,<br />

the blade height is 0.12m <strong>and</strong> the shaft speed is 10,500 rev/min. At the mean radius<br />

the stage operates with a reaction <strong>of</strong> 50%, a flow coefficient <strong>of</strong> 0.7 <strong>and</strong> a stage loading<br />

coefficient <strong>of</strong> 2.5.<br />

Determine<br />

(i) the relative <strong>and</strong> absolute flow angles for the stage;<br />

(ii) the velocity at nozzle exit;<br />

(iii) the static temperature <strong>and</strong> pressure at nozzle exit assuming a nozzle efficiency <strong>of</strong><br />

0.96 <strong>and</strong> the mass flow;<br />

(iv) the rotor blade root stress assuming the blade is tapered with a stress taper factor<br />

K <strong>of</strong> 2/3 <strong>and</strong> the blade material density is 8000kg/m 2 ;<br />

(v) the approximate mean blade temperature;<br />

(vi) taking only the centrifugal stress into account suggest a suitable alloy from the<br />

information provided which could be used to withst<strong>and</strong> 1000hr <strong>of</strong> operation.<br />

Solution. (i) The stage loading is<br />

From eqn. (4.20) the reaction is<br />

Adding <strong>and</strong> subtracting these two expressions, we get<br />

Substituting values <strong>of</strong> y, f <strong>and</strong> R into the preceding equations, we obtain<br />

<strong>and</strong> for similar triangles (i.e. 50% reaction)<br />

Axial-flow Turbines: Two-dimensional Theory 119<br />

(ii) At the mean radius, r m = (0.75 - 0.12)/2 = 0.315m, the blade speed is Um =<br />

Wrm = (10500/30) ¥ p ¥ 0.315 = 1099.6 ¥ 0.315 = 346.36m/s. The axial velocity<br />

cx = fUm = 0.5 ¥ 346.36 = 242.45m/s <strong>and</strong> the velocity <strong>of</strong> the gas at nozzle exit is c2 =<br />

cx/cos a2 = 242.45/cos 68.2 = 652.86m/s.

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