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Electronic Parts/Guidelines - infoHouse

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7.5.1 .I Resources: Corrugated containers are normally bought by an end user from a local sheet<br />

plant supplier. The sheet plant obtains its corrugated sheets from a corrugation plant, which gets its<br />

liners from a paper mill. There are approximately 21 major paper mills in the US. and approximately<br />

2,000 sheet plants. Depending on the vendor used, the intermediary steps can be all one company (i.e.<br />

trees to paper liners to corrugated sheet to die cut containers) or they can all be dlfferent companies.<br />

The resource for US. corrugated fiber board (soft pines and firs) is considered a renewable resource,<br />

although there is some controversy over this issue. Many large mills harvest trees from private tree<br />

farms. Although clear cutting is a controversial subject, it is the preferred method by paper mills when<br />

harvesting tree farms, due to,the type of trees they replant, which need a large amount of light to grow<br />

fast. Old growth forests and hardwoods are not commonly harvested for use in the paper industry. No<br />

trees are imported from other countries for the paper industry therefore there is no impact to the<br />

depleting rain forests in South America.<br />

7.5.1.2 Manufacturing: Corrugated fiber board is manufactured in several steps. Chemicals,<br />

glues and inks are used to produce the final container. There is a wide range in practices from<br />

company to company on environmental impacts.<br />

Energy Use: 13-26 million Btu’s are used to produce a ton of paper, and there is additional energy<br />

used in the conversion to corrugated and die cutting plus the transportation between plants, but this is<br />

difficult to quantify.<br />

Wetter Use: Approximately 84 liters of water are used per Kg of paper produced. ( It is common prac-<br />

tice to return the water after treatment to the water source . , , the type of treatment and effective-<br />

ness varies from company to company.)<br />

Air Emiss!ons: The quantities of air emissions vary, with some companies claiming up to 100%<br />

capture before release (which is questionable) to the other end of the spectrum. Air releases include<br />

dust, CO, C02, SOX, NOx, Hydrogen Sulfide and Chloroform. Water Discharges: The quantities vary<br />

due to the same reasons as above and include Biological Oxygen Demand (BOD’S) or organic matter,<br />

suspended solids and trace amounts of dioxin.<br />

Hazardous Waste: The following chemicals are associated with the paper industry.<br />

Acetone<br />

Chlorine<br />

Chloroform<br />

Methanol<br />

Formaldehyde<br />

Catechol<br />

Ammonia<br />

Chromium<br />

Hydrochloric Acid<br />

Quantities vary greatly from company to company and actual data on waste sent to hazardous mate-<br />

rials facilities is not available. As a generalization, however, natural kraft utilizes less chemicals than<br />

bleached corrugated<br />

7.5.1.3 Packaging Material Usage<br />

lransportatlon: Although the local sheet plant may deliver the finished containers, the corrugated<br />

sheet stock may have been shipped from another state and the liner board may travel 1,000 miles or<br />

more by rail or truck.<br />

Reusability: Corrugated containers when designed for reuse can last for years, but the normal con-<br />

tainer is used one time.<br />

58 Environmental Packaging <strong>Guidelines</strong>

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