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ALUMINIUMwALzINDUSTRIE Betreibermannschaft des Optifoil-Separators mierte Reglerparameter ermitteln, die zu einer deutlich besseren Bandplanheit und engeren Banddickentoleranzen führen. Grundsätzlich zeichnen sich auch das neue Folienwalzwerk und der neue Optifoil-Separator wie alle Maschinen und Anlagen von Achenbach durch folgende Vorzüge aus, die den hohen Qualitätsstandard bzw. die Marke Achenbach weltweit letztlich mit begründet haben: • beste Qualität aller Einzelkomponenten • energiesparendes, emissionsminimiertes Anlagendesign • sehr gute Wartungsfreundlichkeit durch eine auch daraufhin optimierte Abrollung mit Leerspulenhandling Operator team of the Optifoil Separators modulare Bauweise • große Bedienungsfreundlichkeit durch ergonomisch optimal gestaltete Visualisierung der laufenden Prozesse Die Verfügbarkeit der Maschinen und Anlagen liegt mit weit über 95 Prozent deutlich über dem Durchschnitt. Um diese auch langfristig halten zu können, bietet Achenbach seinen Kunden über die gesamte Betriebsdauer hinweg ein breites Spektrum an Serviceund Supportleistungen an, das flexibel an die Erfordernisse der Kunden angepasst werden kann. „Wir sind sehr zufrieden mit der Zusammenarbeit mit Achenbach. Alle Fragen an Achenbach wurden schnell beantwortet und zeugten von einer großen Flexibilität im Projektmanagement. Auf diese Weise konnte das gesamte Projekt in der kürzest möglichen Zeit realisiert werden. Darüber hinaus danken wir Achenbach für die kompetente Beratung in schwierigen Fragen der Ablauforganisation, wie die mit diesem Projekt verbundene Ausweitung unserer Folienproduktion ohne Beeinträchtigung des laufenden Produktionsprozesses zu realisieren sei. Nicht zuletzt herzlichen Dank an alle Achenbach- Mitarbeiter hier vor Unwinder with empty spool handling equipment as well as for their high adherence to the schedules – in the presence of representatives of the Jiangsu province government. This good first impression was confirmed over the next years of the highly productive machinery operation. The market success with first-class 6 µm aluminium foil and the great satisfaction with the Achenbach machinery induced KunShan Aluminium last year to extend their capacity by purchasing another foil rolling mill and a separator. Both, rolling mill and separator, have been delivered, commissioned and accepted right on time. Apart from the chance to use the synergy effects of a comprehensive process optimisation, there were several technical detail solutions regarding the separator. These details convinced the customer to order the Achenbach Optifoil technology: • driven rolls with big diameters at narrow roll distances and ideal strip guiding • shiftable rewinder for a constant material rewinding geometry and a constant winding density even beyond the diameter of the finish rolls • weight-balanced contact / pressure system as well as installation of load bearings into the bearing spots for best winding results • portal design of finish roll removal device for considerably shorter finish roll removal times; a handling system shiftable on floor level can thus be omitted, the upgrade with a pilotless transport system is possible without any problems. • empty spool handling concept, which applies the unwinder very close to the entry roll to facilitate minimum material transport ways • roll changing concept, which allows the quick change of contact, application and backup rolls • all preparations to upgrade the separator with a pinhole detector for quality assurance • highly modern drive technology, here with two motors per winding level for a very extended winding tension range. The new rolling mill is equipped with the latest Optipure media systems and with the entire package of Optiroll i2 automation systems made by Achenbach. Outwardly resembling to the systems of 2007, KunShan Aluminium was very impressed by the model-based controllers which have been implemented in the Optiroll automation systems in the meantime. These are models, which record the current operating condition of the rolling mill and hence calculate online-optimised controller parameters, which result in a considerably improved both, strip flatness and strip thickness tolerances. 30 ALUMINIUM · 11/2013
SPECIAL Basically the new foil rolling mill and the new Optifoil Separator – such as all Achenbach machinery and systems – are characterised by the following advantages, which have established the high quality standard and therefore the brand name Achenbach on the worldwide market: best quality of all single components • energy-saving and emission-minimised machinery design • very good maintainability by optimised modular design • high operator convenience by ergonomically and perfectly designed visualisation of the running processes. The availability of the machinery and systems is with 95% far beyond the average. In order to maintain this even on the longer term, Achenbach offers a wide variety of service and support packages throughout the entire operating time, which can be flexibly adapted to the customers’ requirements. “We are very satisfied with the good collaboration between Achenbach and ourselves. All questions were answered quickly and proved Achenbach’s flexibility in project management. Thus, the entire project could be realised in shortest possible time. Moreover, we are very thankful for Achenbach’s advice how to extend our foil production with only very few impact on the running operation. Many thanks to all Achenbach supervisors for their close cooperation during installation and commissioning. Great job!” says Yuan Bisheng, project manager at Kunshan. Take Note – Saws worth noting Innovative bandsaw technology for efficient cutting performance Betreibermannschaft des neuen Aluminium-Folienwalzwerks Operator team of the new aluminium foil rolling mill The excellent cooperation was highly appreciated by Achenbach: “The professional project management of KunShan Aluminium in this challenging project enabled a nearly perfect processing: the site was perfect-ly prepared for starting the on-site assembly, the reliability of the customer during assembly and commissioning was very high and smaller bottlenecks, which may happen on each site, were always eliminated mutually, unbureaucratically and quickly,” says Jörg-Michael Hey, head of the order processing department and Daniela Posselt as project manager regarding the cooperation with the customer. The great cooperativeness of the KunShan staff is emphasised by the assembly and commissioning team: “It was a really pleasant site, which we were all very fond of.” And Wilhelm-Friedrich Sommer, responsible for the Technical Purchase Department, stresses: “By means of this project, the good business relation between KunShan Aluminium and Achenbach Buschhütten was confirmed once again. We are glad to have KunShan Aluminium, a premium foil producer, as our customer, who decided for Achenbach as machinery supplier – with technical ambition and enthusiasm for most modern technology. We would be very grateful if we could support KunShan Aluminium with our service and machinery extension even in the future.” ■ ALUMINIUM · 11/2013 www.moessner-kg.de, post@moessner-kg.de phone: +49 7175 998060 · Design and Production Made in Germany · Reduced cutting tolerance · Long tool life due to vibration restistant construction · Reduced consumption of lubricate due to innovative control of spray stream
Page 1 and 2: © Achenbach SMS Meer Special: alum
Page 3 and 4: editorial Volker Karow Chefredakteu
Page 5 and 6: Contents Advanced casting research
Page 7 and 8: NeW s IN B RIef european Aluminium
Page 9 and 10: NeW s IN B RIef senaat and Ducab in
Page 12: W IRtsCHAft Produktionsdaten der de
Page 15 and 16: eCoNoMy structural and chassis comp
Page 17 and 18: eCoNoMy lysematerial erweitert Trim
Page 20 and 21: economy 40% ownership of Awac), Hyd
Page 22 and 23: economy the engine and wheel market
Page 24 and 25: economy In the limelight - the Arab
Page 26 and 27: ALUMINIUM RoLLINg INDUSTRY Rusal -
Page 28 and 29: ALUMINIUMwALzINDUSTRIE KunShan Alum
Page 32 and 33: ALUMINIUM RoLLINg INDUSTRY Ort für
Page 34 and 35: ALUMINIUM RoLLINg INDUSTRY Siroll A
Page 36: ALUMINIUM RoLLINg INDUSTRY Kobe Ste
Page 39 and 40: SPe CIAL ALUMINIUM ROLLING INDUSTRY
Page 41 and 42: SPe CIAL effizienz zu steigern als
Page 51 and 52: Novelis PAE Expert in Casthouse Equ
Page 53 and 54: SPe CIAL ALUMINIUM RoLLINg INDUSTRY
Page 55 and 56: The difference between ordinary and
Page 57 and 58: SPe CIAL ALUMINIUM RoLLINg INDUSTRY
Page 59 and 60: TeChNoLogY Advanced casting researc
Page 61 and 62: A PPlicA tion Ball Packaging bringt
Page 63 and 64: coMPAny news worldwide Aluminij pro
Page 65 and 66: coMPAny news worldwide the amount c
Page 67 and 68: PAtente Patentblatt september 2013
Page 69 and 70: suppliers directory 1.4.1 Anode bak
Page 71 and 72: suppliers directory 1.14 Aluminium
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Page 75 and 76: suppliers directory 3.4 Hot rolling
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