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discrete actuators - 5.11 1 NC limit switch 1 indicator light a doubly acting pneumatic cylinder 5.11 PRACTICE PROBLEM SOLUTIONS 1. A = pi*r^2 = 3.14159in^2, P=FS*(F/A)=1.3(120/3.14159)=49.7psi. Note, if the cylinder were retracting we would need to subtract the rod area from the piston area. Note: this air pressure is much higher than normally found in a shop, so it would not be practical, and a redesign would be needed. 2. cylinder V 00 S1 + - 24Vdc 01 02 03 S1 sump pressure regulator release pump www.PAControl.com
discrete actuators - 5.12 3. ADD SOLUTION 5.12 ASSIGNMENT PROBLEMS 1. Draw a schematic symbol for a solenoid controlled pneumatic valve and explain how the valve operates. 2. A PLC based system has 3 proximity sensors, a start button, and an E-stop as inputs. The system controls a pneumatic system with a solenoid controlled valve. It also controls a robot with a TTL output. Develop a complete wiring diagram including all safety elements. 3. A system contains a pneumatic cylinder with two inductive proximity sensors that will detect when the cylinder is fully advanced or retracted. The cylinder is controlled by a solenoid controlled valve. Draw electrical and pneumatic schematics for a system. 4. Draw an electrical ladder wiring diagram for a PLC controlled system that contains 2 PNP sensors, a NO push button, a NC limit switch, a contactor controlled AC motor and an indicator light. Include all safety circuitry. 5. We are to connect a PLC to detect boxes moving down an assembly line and divert larger boxes. The line is 12 inches wide and slanted so the boxes fall to one side as they travel by. One sensor will be mounted on the lower side of the conveyor to detect when a box is present. A second sensor will be mounted on the upper side of the conveyor to determine when a larger box is present. If the box is present, an output to a pneumatic solenoid will be actuated to divert the box. Your job is to select a specific PLC, sensors, and solenoid valve. Details (the absolute minimum being model numbers) are expected with a ladder wiring diagram. (Note: take advantage of manufacturers web sites.) www.PAControl.com
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ST1 B T2 A T1 C * B T3 page 0 ST3 T
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page i 1.1 TODO LIST 1.3 2. PROGRAM
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page iii 7.5 ASSIGNMENT PROBLEMS 7.
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page v 14.3 PROGRAMS 14.3 14.4 VARI
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page vii 20.4 PRACTICE PROBLEMS 20.
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page ix 25.2 CONTROL OF LOGICAL ACT
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page xi 30. HUMAN MACHINE INTERFACE
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page xiii 35.16 P 35.21 35.17 Q 35.
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plc wiring - 1.2 • Linear - Can b
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plc wiring - 1.4 - update serial IO
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plc wiring - 2.2 logic diagrams was
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plc wiring - 2.4 115VAC wall plug r
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plc wiring - 2.6 A B B Note: When A
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plc wiring - 2.8 number there. The
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plc wiring - 2.10 i := 0; REPEAT i
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plc wiring - 2.12 x Normally open,
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plc wiring - 2.14 Solution: There a
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plc wiring - 2.16 4. Less expensive
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plc wiring - 3.2 allows the PLC to
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plc wiring - 3.4 5 Vdc (TTL) 200-24
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plc wiring - 3.6 Remember - Don’t
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plc wiring - 3.8 As with input modu
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plc wiring - 3.10 accidentally conn
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plc wiring - 3.12 could have many d
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plc wiring - 3.14 ing large power l
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plc wiring - 3.16 The lines of thes
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plc wiring - 3.18 In the wiring dia
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plc wiring - 3.20 temperature norma
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plc wiring - 3.22 3.6 SUMMARY • P
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plc wiring - 3.24 show all necessar
Page 61 and 62: plc wiring - 3.26 12. 0 1 2 3 4 5 6
Page 63 and 64: plc wiring - 3.28 16. relay output
Page 65 and 66: discrete sensors - 4.1 4. LOGICAL S
Page 67 and 68: discrete sensors - 4.3 4.2.2 Transi
Page 69 and 70: discrete sensors - 4.5 value, and t
Page 71 and 72: discrete sensors - 4.7 PLC Input Ca
Page 73 and 74: discrete sensors - 4.9 PLC Input Ca
Page 75 and 76: discrete sensors - 4.11 4.3 PRESENC
Page 77 and 78: discrete sensors - 4.13 components,
Page 79 and 80: discrete sensors - 4.15 emitter obj
Page 81 and 82: discrete sensors - 4.17 emitter ref
Page 83 and 84: discrete sensors - 4.19 ure 4.22. T
Page 85 and 86: discrete sensors - 4.21 electrode m
Page 87 and 88: discrete sensors - 4.23 Material Co
Page 89 and 90: discrete sensors - 4.25 shielded un
Page 91 and 92: discrete sensors - 4.27 4.5 PRACTIC
Page 93 and 94: discrete sensors - 4.29 in:2.I.Data
Page 95 and 96: discrete sensors - 4.31 4. 24Vdc ou
Page 97 and 98: discrete sensors - 4.33 6. 00 01 02
Page 99 and 100: discrete sensors - 4.35 8. + power
Page 101 and 102: discrete sensors - 4.37 4. a) Show
Page 103 and 104: discrete actuators - 5.2 As mention
Page 105 and 106: discrete actuators - 5.4 Two way, t
Page 107 and 108: discrete actuators - 5.6 single act
Page 109 and 110: discrete actuators - 5.8 Figure 5.6
Page 111: discrete actuators - 5.10 5.8 OTHER
Page 115 and 116: plc boolean - 6.2 Note: By conventi
Page 117 and 118: plc boolean - 6.4 Idempotent A + A
Page 119 and 120: plc boolean - 6.6 6.3 LOGIC DESIGN
Page 121 and 122: plc boolean - 6.8 Ladder Logic for
Page 123 and 124: plc boolean - 6.10 der logic there
Page 125 and 126: plc boolean - 6.12 A = B⋅ C⋅ (
Page 127 and 128: plc boolean - 6.14 A+ CA = A+ C pro
Page 129 and 130: plc boolean - 6.16 D1 D2 D3 multipl
Page 131 and 132: plc boolean - 6.18 Solution: D = A+
Page 133 and 134: plc boolean - 6.20 The inputs and o
Page 135 and 136: plc boolean - 6.22 A = ( S⋅ M⋅
Page 137 and 138: plc boolean - 6.24 • Truth tables
Page 139 and 140: plc boolean - 6.26 b) Simplify the
Page 141 and 142: plc boolean - 6.28 2. A B D C 3. B
Page 143 and 144: plc boolean - 6.30 9. a) ( A+ B)
Page 145 and 146: plc boolean - 6.32 A B C B C D C A
Page 147 and 148: plc boolean - 6.34 17. D A Y 18. CA
Page 149 and 150: plc boolean - 6.36 c) A X B A C C A
Page 151 and 152: plc boolean - 6.38 2. Simplify the
Page 153 and 154: plc karnaugh - 7.1 7. KARNAUGH MAPS
Page 155 and 156: plc karnaugh - 7.3 expression. The
Page 157 and 158: plc karnaugh - 7.5 7.3 PRACTICE PRO
Page 159 and 160: plc karnaugh - 7.7 5. Examine the t
Page 161 and 162: plc karnaugh - 7.9 Boolean equation
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plc karnaugh - 7.11 13. Consider th
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plc karnaugh - 7.13 5. 00 FG 01 11
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plc karnaugh - 7.15 9. CD AB AB A B
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plc karnaugh - 7.17 12. DA + ACD AB
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plc karnaugh - 7.19 4. Convert the
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plc operation - 8.2 inputs and outp
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plc operation - 8.4 input scan take
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plc operation - 8.6 8.3 PLC STATUS
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plc operation - 8.8 outputs are not
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plc timers - 9.1 9. LATCHES, TIMERS
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plc timers - 9.3 The operation of t
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plc timers - 9.5 I/0 O/0 I/0 O/1 L
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plc timers - 9.7 oven has been turn
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plc timers - 9.9 The timing diagram
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plc timers - 9.11 go TON t_1 delay
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plc timers - 9.13 Start Stop Auto A
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plc timers - 9.15 A CTU Counter exa
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plc timers - 9.17 The program in Fi
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plc timers - 9.19 9.6 INTERNAL BITS
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plc timers - 9.21 Solution: A TON P
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plc timers - 9.23 Solution: Motor S
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plc timers - 9.25 Solution: Go Stop
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plc timers - 9.27 Solution: TS1 LS1
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plc timers - 9.29 8. Complete the t
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plc timers - 9.31 17. Design a conv
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plc timers - 9.33 7. A RTF Timer t
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plc timers - 9.35 9. input TON RTO
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plc timers - 9.37 14. A delay.DN TO
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plc timers - 9.39 16. left_button T
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plc timers - 9.41 18. A T4:0/TT C5:
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plc timers - 9.43 22. GIVE SOLUTION
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plc timers - 9.45 3. Explain what w
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plc design - 10.2 Most control syst
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plc design - 10.4 Description: Step
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plc design - 10.6 step4 bottom LS s
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plc design - 10.8 Description: A ha
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plc design - 10.10 3. The first wra
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plc design - 10.12 3. (for both sol
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plc design - 10.14 (with latches fi
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plc design - 10.16 a) Start in an i
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plc flowchart - 11.1 11. FLOWCHART
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plc flowchart - 11.3 START Open out
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plc flowchart - 11.5 STEP 1: Add la
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plc flowchart - 11.7 STEP 2: Write
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plc flowchart - 11.9 F2 start MCR U
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plc flowchart - 11.11 F6 MCR L outl
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plc flowchart - 11.13 FS F1 F6 T1 T
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plc flowchart - 11.15 11.4 SUMMARY
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plc flowchart - 11.17 2. Start Get
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plc flowchart - 11.19 F3 gas can fu
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plc flowchart - 11.21 first scan L
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plc flowchart - 11.23 ST3 button re
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plc flowchart - 11.25 ST8 button re
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plc flowchart - 11.27 3. A welding
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plc states - 12.1 12. STATE BASED D
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plc states - 12.3 be active while c
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plc states - 12.5 Red Yellow Green
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plc states - 12.7 Step 2: Define St
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plc states - 12.9 RESET THE STATES
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plc states - 12.11 FIRST STATE WAIT
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plc states - 12.13 FOURTH STATE WAI
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plc states - 12.15 first scan L STB
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plc states - 12.17 Informally, Stat
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plc states - 12.19 Now, simplify th
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plc states - 12.21 OUTPUT LOGIC FOR
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plc states - 12.23 Each of the alte
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plc states - 12.25 A state diagram
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plc states - 12.27 CALCULATE STATE
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plc states - 12.29 STA T5 B T4 D ST
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plc states - 12.31 4. Given the fol
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plc states - 12.33 24 V AC Power Su
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plc states - 12.35 3. T1 T2 = ST1
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plc states - 12.37 5. TA TB TC TD T
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plc states - 12.39 first scan MCR L
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plc states - 12.41 state 3 MCR rese
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plc states - 12.43 FS L state_1 U s
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plc states - 12.45 state_4 MCR remo
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plc states - 12.47 ST1 remote T1 bu
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plc states - 12.49 12.5 ASSIGNMENT
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plc states - 12.51 6. Implement the
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plc states - 12.53 using an equatio
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plc states - 12.55 INPUTS I/1 - sta
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plc numbers - 13.2 decimal binary o
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plc numbers - 13.4 start with decim
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plc numbers - 13.6 There are three
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plc numbers - 13.8 decimal binary b
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plc numbers - 13.10 13.2.2 Other Ba
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plc numbers - 13.12 Figure 13.17 AS
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plc numbers - 13.14 An example of a
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plc numbers - 13.16 DATA 124 43 255
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plc numbers - 13.18 a) from base 10
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plc numbers - 13.20 17. Do the foll
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plc numbers - 13.22 14. octal binar
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plc memory - 14.1 14. PLC MEMORY To
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plc memory - 14.3 14.3 PROGRAMS The
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plc memory - 14.5 8 - an integer 8.
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plc memory - 14.7 CU - count up bit
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plc memory - 14.9 Immediately acces
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plc memory - 14.11 A selected list
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plc memory - 14.13 onds after it ha
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plc memory - 14.15 10. first scan R
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plc basic functions - 15.2 Combinat
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plc basic functions - 15.4 A MOV So
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plc basic functions - 15.6 store th
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plc basic functions - 15.8 ACS(valu
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plc basic functions - 15.10 go CPT
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plc basic functions - 15.12 15.2.4.
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plc basic functions - 15.14 copy an
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plc basic functions - 15.16 EQU A B
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plc basic functions - 15.18 CMP exp
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plc basic functions - 15.20 Figure
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plc basic functions - 15.22 after a
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plc basic functions - 15.24 As desi
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plc basic functions - 15.26 • Val
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plc basic functions - 15.28 15.7 PR
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plc basic functions - 15.30 5. addr
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plc basic functions - 15.32 S2 part
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plc basic functions - 15.34 11. AND
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plc advanced functions - 16.1 16. A
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plc advanced functions - 16.3 Arith
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plc advanced functions - 16.5 A FFL
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plc advanced functions - 16.7 A SQO
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plc advanced functions - 16.9 A B C
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plc advanced functions - 16.11 Main
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plc advanced functions - 16.13 A B
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plc advanced functions - 16.15 Main
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plc advanced functions - 16.17 A X
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plc advanced functions - 16.19 e.g.
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plc advanced functions - 16.21 S:FS
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plc advanced functions - 16.23 STA
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plc advanced functions - 16.25 16.6
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plc advanced functions - 16.27 4. W
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plc advanced functions - 16.29 b[0]
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plc advanced functions - 16.31 3. a
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plc advanced functions - 16.33 S3 S
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plc advanced functions - 16.35 10.
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plc advanced functions - 16.37 16.1
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plc iec61131 - 17.1 17. OPEN CONTRO
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plc iec61131 - 17.3 Name Type Bits
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plc iec61131 - 17.5 technique.) i)
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plc il - 18.2 I:000/00 I:000/01 O:0
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plc il - 18.4 Operator Modifiers Da
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plc il - 18.6 mally using the MPS,
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plc il - 18.8 value. I:001/0 TON Ti
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plc il - 18.10 • The Allen Bradle
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plc st - 19.2 PROGRAM main VAR i :
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plc st - 19.4 When defining variabl
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plc st - 19.6 Character strings def
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plc st - 19.8 AND(A,B) OR(A,B) XOR(
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plc st - 19.10 The example in Figur
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plc st - 19.12 Function ABS(A); ACO
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plc st - 19.14 .... D := TEST(1.3,
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plc st - 19.16 19.4 SUMMARY • Str
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plc sfc - 20.1 20. SEQUENTIAL FUNCT
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plc sfc - 20.3 selection branch - a
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plc sfc - 20.5 press will then retr
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plc sfc - 20.7 first scan INITIALIZ
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plc sfc - 20.9 transition 5 top lim
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plc sfc - 20.11 step 6 U step 6 L t
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plc sfc - 20.13 Program 3 (for step
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plc sfc - 20.15 ST2 TR8 ST2 TR13 FS
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plc sfc - 20.17 20.4 PRACTICE PROBL
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plc sfc - 20.19 2. Start EW crosswa
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plc sfc - 20.21 4. step 1 step 2 T1
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plc sfc - 20.23 T1 remote L step 3
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plc sfc - 20.25 step 1 step 2 step
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plc fb - 21.2 A FBD program is cons
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plc fb - 21.4 Figure 21.6 shows a d
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plc analog - 22.1 22. ANALOG INPUTS
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plc analog - 22.3 A more realistic
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plc analog - 22.5 R = 2 N = R max -
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plc analog - 22.7 Figure 22.6 Low S
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plc analog - 22.9 ASIDE: This devic
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plc analog - 22.11 (Note: each type
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plc analog - 22.13 important if the
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plc analog - 22.15 Given, N = 8, R
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plc analog - 22.17 tion will change
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plc analog - 22.19 A t V eff = A A
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plc analog - 22.21 flow. The resist
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plc analog - 22.23 • Analog shiel
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plc analog - 22.25 5. A card with a
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plc analog - 22.27 7. A SIN Source
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plc analog - 22.29 22.8 ASSIGNMENT
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continuous sensors - 23.2 terized w
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continuous sensors - 23.4 θ max θ
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continuous sensors - 23.6 sensors r
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continuous sensors - 23.8 Normally
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continuous sensors - 23.10 A rod dr
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continuous sensors - 23.12 on off o
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continuous sensors - 23.14 Sealant
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continuous sensors - 23.16 After th
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continuous sensors - 23.18 stress d
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continuous sensors - 23.20 23.2.5 L
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continuous sensors - 23.22 These se
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continuous sensors - 23.24 result i
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continuous sensors - 23.26 very hig
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continuous sensors - 23.28 mV 80 E
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continuous sensors - 23.30 Thermist
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continuous sensors - 23.32 23.2.9 O
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continuous sensors - 23.34 The circ
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continuous sensors - 23.36 put is p
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continuous sensors - 23.38 ratio. I
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continuous sensors - 23.40 10. enco
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continuous actuators - 24.1 24. CON
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continuous actuators - 24.3 command
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continuous actuators - 24.5 wear, w
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continuous actuators - 24.7 ASIDE:
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continuous actuators - 24.9 L2 L1 L
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continuous actuators - 24.11 torque
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continuous actuators - 24.13 • Si
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continuous actuators - 24.15 runnin
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continuous actuators - 24.21 cally
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continuous actuators - 24.23 e f =
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continuous actuators - 24.25 24.5 S
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continuous actuators - 24.27 a) (an
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plc pid - 25.2 valve a) Water Tank
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plc pid - 25.4 to a process, and tu
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plc pid - 25.6 θ neural desired +
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plc pid - 25.8 next two sections de
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plc pid - 25.10 Figure 25.10 A Comb
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plc pid - 25.12 25.3.4 PID Control
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plc pid - 25.14 PID Control Block:
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plc pid - 25.16 S2:1/15 - first sca
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plc pid - 25.18 SOLUTION Analog Inp
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plc pid - 25.20 BT9:0/DN BT9:2/EN B
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plc pid - 25.22 25.7 PRACTICE PROBL
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plc pid - 25.24 7. S2:1/15 - first
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plc pid - 25.26 25.8 ASSIGNMENT PRO
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plc fuzzy - 26.1 26. FUZZY LOGIC T
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plc fuzzy - 26.3 1. If (bucket is f
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plc fuzzy - 26.5 1. If v error is L
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plc fuzzy - 26.7 final motor contro
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plc fuzzy - 26.9 response will be s
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plc serial - 27.2 An example of a n
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plc serial - 27.4 A typical data by
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plc serial - 27.6 Modem Computer co
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plc serial - 27.8 RI - (ring indica
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plc serial - 27.10 ABL(channel, con
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plc serial - 27.12 ACI String ST9:1
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plc serial - 27.14 on many new inst
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plc serial - 27.16 5. Write a progr
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plc serial - 27.18 5. MOV Source F8
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plc network - 28.1 28. NETWORKING
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plc network - 28.3 ... R Repeater R
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plc network - 28.5 that syntax, for
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plc network - 28.7 28.1.4 Control N
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plc network - 28.9 • Data packet
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plc network - 28.11 MG9:0/EN MSG Se
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plc network - 28.13 1 bit 11 bits 1
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plc network - 28.15 46 to 1500 byte
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plc network - 28.17 1 byte 1 byte D
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plc network - 28.19 CMD 00 01 02 05
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plc network - 28.21 Table 1: Networ
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plc network - 28.23 Figure 28.17 A
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plc network - 28.25 2. MG9:0/EN MG9
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plc network - 28.27 b) MG9:0/EN MSG
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plc network - 28.29 to advance a he
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plc internet - 29.2 Aside: Open a D
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plc internet - 29.4 SMTP (Simple Ma
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plc internet - 29.6 Aside: While lo
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plc internet - 29.8 • A client do
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plc internet - 29.10 Windows machin
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plc hmi - 30.1 30. HUMAN MACHINE IN
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plc hmi - 30.3 1. Who needs what in
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plc electrical - 31.1 31. ELECTRICA
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plc electrical - 31.3 terminals pow
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plc electrical - 31.5 L1 L2 L3 star
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plc electrical - 31.7 L1 L2 L3 M M
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plc electrical - 31.9 31.2.2 Ground
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plc electrical - 31.11 Note: Always
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plc electrical - 31.13 31.2.4 Suppr
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plc electrical - 31.15 Dirt - Dust
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plc electrical - 31.17 more sensiti
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plc electrical - 31.19 • Use NO b
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plc electrical - 31.21 4. Why are n
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plc software - 32.2 Sabotage - For
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plc software - 32.4 provides good t
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plc software - 32.6 Table 1: ANSI/I
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plc software - 32.8 orifice plate m
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plc software - 32.10 Each block in
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plc software - 32.12 2. A basic mod
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plc software - 32.14 Project Notes
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plc software - 32.16 Application No
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plc software - 32.18 Internal Locat
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plc software - 32.20 These design s
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plc software - 32.22 ures to the to
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plc software - 32.24 2. When should
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plc selection - 33.2 • Determine
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plc selection - 33.4 PLC MEMORY TIM
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plc selection - 33.6 Typical values
Page 747 and 748:
plc selection - 33.8 ized programmi
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plc selection - 33.10 33.4 PRACTICE
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plc function ref - 34.2 IIN, IOT -
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plc function ref - 34.4 MCR - Maste
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plc function ref - 34.6 CTD - CounT
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plc function ref - 34.8 TOF - Timer
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plc function ref - 34.10 RTO - Rete
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plc function ref - 34.12 FBC, DDT -
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plc function ref - 34.14 34.1.5 Cal
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plc function ref - 34.16 AVE, STD -
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plc function ref - 34.18 FRD, TOD,
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plc function ref - 34.20 34.1.6 Log
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plc function ref - 34.22 MVM - MoVe
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plc function ref - 34.24 FAL - File
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plc function ref - 34.26 FSC - File
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plc function ref - 34.28 FFL, FFU,
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plc function ref - 34.30 SQO - SeQu
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plc function ref - 34.32 JSR/SBR/RE
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plc function ref - 34.34 34.1.11 Ad
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plc function ref - 34.36 PID - Prop
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plc function ref - 34.38 ACI, AIC -
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plc function ref - 34.40 ARD, ARL -
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plc function ref - 34.42 AWT, AWA -
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plc function ref - 34.44 Table 1: I
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plc glossary - 35.2 analysis - the
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plc glossary - 35.4 decimal(base 10
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plc glossary - 35.6 CAD (Computer A
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plc glossary - 35.8 intermittent no
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plc glossary - 35.10 geometric dime
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plc glossary - 35.12 EPROM (Erasabl
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plc glossary - 35.14 ground - a bur
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plc glossary - 35.16 IOR (Inclusive
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plc glossary - 35.18 pneumatic syst
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plc glossary - 35.20 nonpositive di
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plc glossary - 35.22 photon - a sin
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plc glossary - 35.24 after a US fed
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plc glossary - 35.26 manufacturabil
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plc glossary - 35.28 time-proportio
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plc glossary - 35.30 it assumes the
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plc references - 36.2 USA. Telemech
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plc references - 36.4 Second Editio
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gfdl - 37.1 37. GNU Free Documentat
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gfdl - 37.3 cially, provided that t
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gfdl - 37.5 Sections in the Modifie
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gfdl - 37.7 tion License from time
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