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Automating Manufacturing Systems - Process Control and ...

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plc software - 32.23<br />

- design the product so that it is easy to manufacture<br />

- use methods that are obvious, so that anybody can underst<strong>and</strong> - this<br />

makes workers portable <strong>and</strong> able to easily cover for others.<br />

- use poke-yoke<br />

- design tools to reduce the needs for guards.<br />

32.9 REFERENCES<br />

Kenner, R. H., “The Use of Simulation Within a PLC to Improve Program Development <strong>and</strong> Testing”,<br />

Proceedings of the First Automation Fair, Philadelphia, 1990.<br />

Paques, Joseph-Jean, “Basic Safety Rules for Using Programmable <strong>Control</strong>lers”, ISA Transactions,<br />

Vol. 29, No. 2, 1990.<br />

32.10 SUMMARY<br />

• Debugging <strong>and</strong> forcing are signs of a poorly written program.<br />

• <strong>Process</strong> models can be used to completely describe a process.<br />

• When programming large systems, it is important to subdivide the project into<br />

smaller parts.<br />

• Documentation should be done at all phases of the project.<br />

32.11 PRACTICE PROBLEMS<br />

1. List 5 advantages of using structured design <strong>and</strong> documentation techniques.<br />

32.12 PRACTICE PROBLEM SOLUTIONS<br />

1. more reliable programs - less debugging time - more routine - others can pick up where you left<br />

off - reduces confusion<br />

32.13 ASSIGNMENT PROBLEMS<br />

1. What documentation is requires for a ladder logic based controller? Are comments important?<br />

Why?<br />

www.PA<strong>Control</strong>.com

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