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The warm system is used for defrosting the air coolers and heating of the air- handling<br />

units in the cleaning mode of the areas. This warm system is heated by means of heat<br />

recovery of the oil cooling system of the compressors and a desuperheater in the<br />

ammonia discharge line.<br />

During the process of the erection of the plant the demand for more cooling grew. At<br />

the end of the second phase of the project in 2010 the installed cooling-capacity on<br />

air coolers, heat exchangers and air handling was increased to over 3MW while the<br />

installed refrigeration machinery was still the initial 1.600kW<br />

Results<br />

GEA Grenco has a long history in the design, erection, operation and maintenance of<br />

ammonia plants. Ammonia is considered to be a safe and very efficient refrigerant.<br />

Vezet is familiar with the ins and outs of ammonia and have operated a large icewater<br />

plant with ammonia since the mid 90’s.<br />

In the Netherlands refrigeration plants operated with natural refrigerants, such as NH 3<br />

,<br />

can be subject to tax deduction on the investment if certain design parameters are<br />

followed.<br />

COP’s are usually better with ammonia compared to most other refrigerants. In this<br />

particular case the efficiency of the whole of the plant should be taken in account.<br />

By means of a sophisticated control system with GEA Grenco software design, the<br />

use of proportional controls on valves, fans and pumps and an adaptive evaporation<br />

temperature control, it was possible to dose the cooling demand in such a manner that<br />

the plant was never operated at its limits so energy consumption is consequently low.<br />

75<br />

Vezet is very satisfied with the performance of the plant and the support of the GEA<br />

Grenco organization. GEA Grenco is now in a quotation process for the next steps in<br />

establishing the master plan.<br />

In the phase coming up now a new refrigeration compressor room of ~ 4MW will be<br />

installed. A next step will be the phase out of the remaining HCFC/HFC installations and<br />

replace these with another NH 3<br />

-Temper plant.

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