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Final Report - Strategic Environmental Research and Development ...

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(Figure 3.8b). However, no effect on the polarization resistance was seen with Zn 2+ additions at<br />

pH 3.<br />

3.2.4.7 Surface Analysis. Surface analysis of the samples immersed in 5 mM Zn 2+ ion<br />

concentrations for a period of 5 days in different environments (aerated, deaerated <strong>and</strong><br />

decarbonated) was done to characterize the differences in the surface film which led to the<br />

differences in impedance measurements <strong>and</strong> hence to aid in the underst<strong>and</strong>ing of the mechanism<br />

of inhibition by the Zn 2+ ion at pH 4 <strong>and</strong> pH 7. X-ray diffraction of the sample surface was done<br />

to identify the chemical compounds <strong>and</strong> XPS, being a surface sensitive measurement was carried<br />

out to obtain a chemical composition with a detailed individual elemental analysis.<br />

Q<br />

P - Zn Al (OH) CO .4H O<br />

6 2 16 3 2<br />

Q - Zn (OH) Cl .H O<br />

5 8 2 2<br />

R - Zn(OH) .0.5H O<br />

2 2<br />

S - Zn CO (OH) .H O<br />

4 3 6 2<br />

P<br />

Q<br />

Q<br />

P<br />

pH 7 decarbonated<br />

PQ<br />

PS<br />

Q P<br />

R Q<br />

Q<br />

R P<br />

QP<br />

pH 7 Deaerated<br />

pH 7 Aerated<br />

pH4 Decarbonated<br />

pH 4 Deaerated<br />

pH 4 Aerated<br />

5 10 15 20 25 30 35<br />

2 theta<br />

Figure 3.20. X-ray diffractograms of AA 2024-T3 coupons after immersion for 5 days in<br />

0.1M NaCl + 5 mM Zn 2+ solution in different environment<br />

Table 3.3 shows the results for the elemental chemical quantifications of the surface film on AA<br />

2024-T3 alloy immersed in the inhibited solutions in various environmental conditions. These<br />

were obtained from the analysis of the high resolution spectra. The percentage of carbon (C)<br />

shown correspond to the carbonate peak <strong>and</strong> the other carbon peaks were not accounted as they<br />

might be obtained from contamination during measurements. Figure 3.20 shows the x ray<br />

diffraction patterns of the samples exposed to various conditions. The assignment of the<br />

compounds was done using the JCPDS software <strong>and</strong> with the help of literature sources [56, 58].<br />

5.3.2.4.7.1 Exposure to pH 7 inhibited electrolyte. Localized film formation on the sample<br />

could be seen visually. The XRD of the sample in Figure 3.20 shows peaks corresponding to two<br />

compounds, zinc aluminum carbonate hydroxide (Zn 6 Al 2 (OH) 16 CO 3 .4H 2 O) <strong>and</strong> zinc chloride<br />

hydroxide (Zn 5 (OH) 8 Cl 2 .H 2 O). The relative XRD peak intensity of the Zn-Al carbonate<br />

hydroxide was higher than that of the zinc chloride hydroxide. As the XRD peak intensities are<br />

directly proportional to the concentration of the compounds, the film formed in aerated solutions<br />

at pH 7 contains predominantly Zn-Al carbonate hydroxide <strong>and</strong> low concentrations of Zn<br />

chloride hydroxide.<br />

129

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