GPTLR SERIES (2008 Release) - Maxon

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VEHICLE REQUIREMENTS - Continued 2. Fit the Liftgate to vehicle body by cutting vehicle frame as shown in FIG. 10-1. 11” 5” REAR SILL CAUTION • To prevent aluminum platform from being damaged, make sure vehicle frame is cut correctly and rear sills are modified if over 5” in height (GPTLR-25 & GPTLR-33) or 6” in height (GPTLR-44 & GPTLR-55). If the cutouts are incorrect, platform may hit vehicle frame or underbody when stowing the Liftgate. The bottom of the platform may also hit the sill. • Installer is responsible for ensuring that vehicle body and frame modifications do not adversely affect the integrity of the body and frame. NOTE: The dimensions, shown in the illustration below, are maximums except as indicated. NOTE: The platform cutout area shown below applies to trucks and trailers. NOTE: Refer to the platform clearance cutout area in FIGS. 10-1 and 11-1. Remove any part of the rear sill that protrudes into this area. BODY FLOOR LONG SILL BODY CROSS MEMBERS PLATFORM CLEARANCE CUTOUT AREA (WITHIN DASHED LINES) WOODEN SPACER TRUCK FRAME 11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 26-1/4” VEHICLE FRAME CUT FOR GPTLR-25 & GPTLR-33 FIG. 10-1 10
VEHICLE REQUIREMENTS - Continued REAR SILL 13” 6” 25-1/4” BODY FLOOR LONG SILL BODY CROSS MEMBERS PLATFORM CLEARANCE CUTOUT AREA (WITHIN DASHED LINES) WOODEN SPACER TRUCK FRAME VEHICLE FRAME CUT FOR GPTLR-44 & GPTLR-55 FIG. 11-1 11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 11
Page 1 and 2: M-04-06 REV. D APRIL 2008 INSTALLAT
Page 3 and 4: SYSTEM DIAGRAMS ...................
Page 5 and 6: GPTLR LIFTGATE COMPONENTS CAUTION !
Page 7 and 8: VEHICLE REQUIREMENTS NOTE: BODY max
Page 9: VEHICLE REQUIREMENTS - Continued 96
Page 13 and 14: STEP 1 - WELD LIFTGATE TO VEHICLE -
Page 15 and 16: STEP 1 - WELD LIFTGATE TO VEHICLE -
Page 17 and 18: STEP 2 - RUN POWER CABLE Never rout
Page 19 and 20: STEP 3 - CONNECT POWER CABLE - Cont
Page 21 and 22: STEP 4 - INSTALL CONTROL SWITCH - C
Page 23 and 24: STEP 5 - CHECKING HYDRAULIC FLUID -
Page 25 and 26: STEP 7 - REMOVE LOCKING BRACKETS 1.
Page 27 and 28: STEP 7 - REMOVE LOCKING BRACKETS -
Page 29 and 30: STEP 8 - FINISH WELDING EXTENSION P
Page 31 and 32: STEP 9 - ADJUST PLATFORM (IF REQUIR
Page 39 and 40: STEP 10 - FINISH WELDING LIFTGATE T
Page 41 and 42: STEP 12 - ADJUST OPENER (IF REQUIRE
Page 43 and 44: STEP 12 - ADJUST OPENER (IF REQUIRE
Page 45 and 46: STEP 14 - ADJUST UNDERRIDE (IF REQU
Page 51 and 52: STEP 15 - ATTACH DECALS - Continued
Page 53 and 54: STEP 17 - VEHICLE TAILLIGHT POSITIO
Page 55 and 56: STEP 17 - VEHICLE TAILLIGHT POSITIO
Page 57 and 58: SYSTEM DIAGRAMS PUMP & MOTOR SOLENO
Page 59 and 60: HYDRAULIC SCHEMATIC (GRAVITY DOWN)
Page 61 and 62:
ELECTRICAL SCHEMATIC (GRAVITY DOWN)
Page 63 and 64:
OPTIONS RECOMMENDED LIFTGATE POWER
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GPTLR SERIES (2008 Release) - Maxon

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