GPTLR SERIES (2008 Release) - Maxon

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STEP 14 - ADJUST UNDERRIDE (IF REQUIRED) - Continued NOTE: For some bed heights, platform seat may be bolted against the underride bracket. 7. Bolt the LH platform seat (FIG. 48-1B) and the RH platform seat in the new position. Torque the cap screws to 42 lbs.-ft. CAP SCREWS (2 PLACES) LIFTING ARM BOLTING ON PLATFORM SEAT (LH SEAT SHOWN) FIG. 48-1B PLATFORM SEAT LH SEAT FLAT WASHER (2 PLACES) LOCK NUT (2 PLACES) 11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 RH SEAT <strong>GPTLR</strong>-44 OR <strong>GPTLR</strong>-55 SHOWN WITH PLATFORM ON THE GROUND FIG. 48-1A 48
STEP 14 - ADJUST UNDERRIDE (IF REQUIRED) - Continued FINE ADJUSTMENT 8. Stow the platform. Refer to FIG. 49-1. Loosen bolt and lock nut, at each end of tube, just enough to move underride tube (FIG. 49-1). Rotate the tube up or down, and slide the tube outward or inward to the dimensions shown in FIG. 49-1. Tighten bolts and lock nuts to secure tube in correct position. CAUTION When using electrical welder to weld on underride, make sure the welder ground lead is connected directly to the underride, as close as possible to the place being welded. Failure to comply can result in damaged cylinders and electrical parts. 9. When the underride is in correct position, weld the fl ats on the tube to the RH and LH underride support brackets as shown in FIG. 49-2. 11-1/2” (MAX. DISTANCE) CAUTION To protect the original paint system, a 3” wide area of paint must be removed from all sides of the weld area before welding. CAUTION Prevent the date of manufacture decal from being damaged. Cover decal when welding underride support brackets. RH UNDERRIDE SUPPORT BRACKET UNDERRIDE TUBE DATE OF MFR DECAL (INBOARD OF BRACKET) FLAT 2 PLACES EXTENSION PLATE (REF) TUBE 21-1/2” (MAX. HEIGHT) MAIN FRAME BOLT, WASHER & LOCK NUT (2 PLACES) UNDERRIDE ADJUSTMENT (RH SIDE SHOWN) FIG. 49-1 2 PLACES 1/4” 1/4” WELDING FLATS TO SUPPORT BRACKETS (RH SIDE SHOWN) FIG. 49-2 11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 49
Page 1 and 2: M-04-06 REV. D APRIL 2008 INSTALLAT
Page 3 and 4: SYSTEM DIAGRAMS ...................
Page 5 and 6: GPTLR LIFTGATE COMPONENTS CAUTION !
Page 7 and 8: VEHICLE REQUIREMENTS NOTE: BODY max
Page 9 and 10: VEHICLE REQUIREMENTS - Continued 96
Page 11 and 12: VEHICLE REQUIREMENTS - Continued RE
Page 13 and 14: STEP 1 - WELD LIFTGATE TO VEHICLE -
Page 15 and 16: STEP 1 - WELD LIFTGATE TO VEHICLE -
Page 17 and 18: STEP 2 - RUN POWER CABLE Never rout
Page 19 and 20: STEP 3 - CONNECT POWER CABLE - Cont
Page 21 and 22: STEP 4 - INSTALL CONTROL SWITCH - C
Page 23 and 24: STEP 5 - CHECKING HYDRAULIC FLUID -
Page 25 and 26: STEP 7 - REMOVE LOCKING BRACKETS 1.
Page 27 and 28: STEP 7 - REMOVE LOCKING BRACKETS -
Page 29 and 30: STEP 8 - FINISH WELDING EXTENSION P
Page 31 and 32: STEP 9 - ADJUST PLATFORM (IF REQUIR
Page 39 and 40: STEP 10 - FINISH WELDING LIFTGATE T
Page 41 and 42: STEP 12 - ADJUST OPENER (IF REQUIRE
Page 43 and 44: STEP 12 - ADJUST OPENER (IF REQUIRE
Page 45 and 46: STEP 14 - ADJUST UNDERRIDE (IF REQU
Page 47: STEP 14 - ADJUST UNDERRIDE (IF REQU
Page 51 and 52: STEP 15 - ATTACH DECALS - Continued
Page 53 and 54: STEP 17 - VEHICLE TAILLIGHT POSITIO
Page 55 and 56: STEP 17 - VEHICLE TAILLIGHT POSITIO
Page 57 and 58: SYSTEM DIAGRAMS PUMP & MOTOR SOLENO
Page 59 and 60: HYDRAULIC SCHEMATIC (GRAVITY DOWN)
Page 61 and 62: ELECTRICAL SCHEMATIC (GRAVITY DOWN)
Page 63 and 64: OPTIONS RECOMMENDED LIFTGATE POWER

GPTLR SERIES (2008 Release) - Maxon

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