GPTLR SERIES (2008 Release) - Maxon

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STEP 5 - CHECKING HYDRAULIC FLUID 1. Unbolt and remove pump cover (FIG. 22-1). 2. Check the hydraulic fl uid level in reservoir as follows. With Liftgate stowed, or platform at vehicle bed height, level should be as shown in FIG. 22-2. 3. If needed, add fl uid to the reservoir as follows. Pull out (no threads) fi ller cap (FIG. 22-2). Fill the reservoir with hydraulic fl uid to level shown in FIG. 22-2. Reinstall fi ller cap (FIG. 22-2). CAUTION Pump cover must be correctly secured to prevent it from becoming a hazard. To secure pump cover, the long side of the holder flats must butt against pump cover as shown in the illustration. CAUTION Keep dirt, water and other contaminants from entering the hydraulic system. Before opening the hydraulic fluid reservoir filler cap, drain plug and hydraulic lines, clean up contaminants that can get in the openings. Also, protect the openings from accidental contamination. NOTE: Use correct grade of hydraulic fl uid for your location. +50 to +120 Degrees F - Grade ISO 32 Below + 70 Degrees F - Grade ISO 15 or MIL-H-5606 See TABLES 23-1 & 23-2 for recommended brands. NUTS (2 PLACES) FLAT WASHERS (2 PLACES) POWER UNIT (REF) LONGER SIDE OF HOLDER FLATS BUTT AGAINST COVER PUMP COVER BOLTS (2 PLACES) UNBOLTING / BOLTING PUMP COVER FIG. 22-1 FILLER CAP RESERVOIR 11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 4. Bolt on the pump cover as shown in FIG. 22-1. Torque the 5/16”-18 cover bolts from 10 to 14 lbs.-ft. 2” POWER UNIT FLUID LEVEL FIG. 22-2 22
STEP 5 - CHECKING HYDRAULIC FLUID - Continued RECOMMENDED BRANDS ISO 32 HYDRAULIC OIL TABLE 23-1 TABLE 23-2 PART NUMBER AMSOIL AWH-05 CHEVRON HIPERSYN 32 KENDALL GOLDEN MV SHELL TELLUS T-32 EXXON UNIVIS N-32 MOBIL DTE-13M, DTE-24, HYDRAULIC OIL-13 ISO 15 OR MIL-H-5606 HYDRAULIC OIL RECOMMENDED BRANDS PART NUMBER AMSOIL AWF-05 CHEVRON FLUID A, AW-MV-15 KENDALL GLACIAL BLU SHELL TELLUS T-15 EXXON UNIVIS HVI-13 MOBIL DTE-11M ROSEMEAD THS FLUID 17111 11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 23
Page 1 and 2: M-04-06 REV. D APRIL 2008 INSTALLAT
Page 3 and 4: SYSTEM DIAGRAMS ...................
Page 5 and 6: GPTLR LIFTGATE COMPONENTS CAUTION !
Page 7 and 8: VEHICLE REQUIREMENTS NOTE: BODY max
Page 9 and 10: VEHICLE REQUIREMENTS - Continued 96
Page 11 and 12: VEHICLE REQUIREMENTS - Continued RE
Page 13 and 14: STEP 1 - WELD LIFTGATE TO VEHICLE -
Page 15 and 16: STEP 1 - WELD LIFTGATE TO VEHICLE -
Page 17 and 18: STEP 2 - RUN POWER CABLE Never rout
Page 19 and 20: STEP 3 - CONNECT POWER CABLE - Cont
Page 21: STEP 4 - INSTALL CONTROL SWITCH - C
Page 25 and 26: STEP 7 - REMOVE LOCKING BRACKETS 1.
Page 27 and 28: STEP 7 - REMOVE LOCKING BRACKETS -
Page 29 and 30: STEP 8 - FINISH WELDING EXTENSION P
Page 31 and 32: STEP 9 - ADJUST PLATFORM (IF REQUIR
Page 39 and 40: STEP 10 - FINISH WELDING LIFTGATE T
Page 41 and 42: STEP 12 - ADJUST OPENER (IF REQUIRE
Page 43 and 44: STEP 12 - ADJUST OPENER (IF REQUIRE
Page 45 and 46: STEP 14 - ADJUST UNDERRIDE (IF REQU
Page 51 and 52: STEP 15 - ATTACH DECALS - Continued
Page 53 and 54: STEP 17 - VEHICLE TAILLIGHT POSITIO
Page 55 and 56: STEP 17 - VEHICLE TAILLIGHT POSITIO
Page 57 and 58: SYSTEM DIAGRAMS PUMP & MOTOR SOLENO
Page 59 and 60: HYDRAULIC SCHEMATIC (GRAVITY DOWN)
Page 61 and 62: ELECTRICAL SCHEMATIC (GRAVITY DOWN)
Page 63 and 64: OPTIONS RECOMMENDED LIFTGATE POWER

GPTLR SERIES (2008 Release) - Maxon

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