GPTLR SERIES (2008 Release) - Maxon

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STEP 8 - FINISH WELDING EXTENSION PLATE - Continued 5. Weld the bottom of extension plate to vehicle body sill as shown in FIG. 30-1. SILL (PART OF VEHICLE BODY) 2” LG, 6 PLACES 1/4” 1” GAP 1” GAP 1” GAP 1/4” DO THESE WELDS 1ST TO PREVENT EXTENSION PLATE FROM TWISTING. 7 PLACES, MAKE 1” GAP WHERE SHOWN EXTENSION PLATE WELDS - VIEWED FROM UNDERNEATH (PLATFORM NOT SHOWN) FIG. 30-1 11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 30
STEP 9 - ADJUST PLATFORM (IF REQUIRED) NOTE: In most cases, if Liftgate is installed according to the instructions in this manual, platform will not require adjustment. Use the following instructions to check the platform. Adjust the platform only if required. NOTE: Before doing the following procedure, make sure vehicle is still parked on level ground. 1. RAISE platform to bed height. Check the platform as follows. Inboard edge on top of platform must be no more than 1/4” from diamond plate surface on top of extension plate (FIGS. 31-1A & 31-1B). The maximum allowable horizontal gap between inboard edge of platform and adjacent edge of extension plate is 1/4” (FIGS. 31-1A & 31-1C). LOWER platform to ground level. Shackles and tip of fl ipover should touch the ground at the same time (FIG. 31-2). Tip of fl ipover must not be higher than 1/4” above the ground. If all indications are correct (FIGS. 31-1A, 31-1B, 31-1C, & 31-2), Liftgate is installed correctly and no adjustment is needed. If the tip of fl ipover is too high above the ground, if shackles are off the ground, or if there is too much gap between platform and extension plate, continue doing this procedure. NOTE: If the shackles do not touch the ground (see FIG. 27-1), do instruction 2. If the tip of the fl ipover is more than 1/4” above the ground (see FIG. 31-2), skip instructions 2 - 5 and do instruction 6. If there is too much vertical space (FIG. 31-1B) or horizontal space (FIG. 31-1C) between platform and extension plate, start with instruction 7 to remove and reinstall Liftgate. PLATFORM 1/4” (MAX.) 1/4” MAX. EXTENSION PLATE 1/4” MAX. PLATFORM HORIZONTAL GAP FIG. 31-1C VERTICAL GAP FIG. 31-1B PLATFORM AT BED LEVEL FIG. 31-1A TIP OF FLIPOVER EXTENSION PLATE PLATFORM & SHACKLES TOUCH GROUND FIG. 31-2 11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 31
Page 1 and 2: M-04-06 REV. D APRIL 2008 INSTALLAT
Page 3 and 4: SYSTEM DIAGRAMS ...................
Page 5 and 6: GPTLR LIFTGATE COMPONENTS CAUTION !
Page 7 and 8: VEHICLE REQUIREMENTS NOTE: BODY max
Page 9 and 10: VEHICLE REQUIREMENTS - Continued 96
Page 11 and 12: VEHICLE REQUIREMENTS - Continued RE
Page 13 and 14: STEP 1 - WELD LIFTGATE TO VEHICLE -
Page 15 and 16: STEP 1 - WELD LIFTGATE TO VEHICLE -
Page 17 and 18: STEP 2 - RUN POWER CABLE Never rout
Page 19 and 20: STEP 3 - CONNECT POWER CABLE - Cont
Page 21 and 22: STEP 4 - INSTALL CONTROL SWITCH - C
Page 23 and 24: STEP 5 - CHECKING HYDRAULIC FLUID -
Page 25 and 26: STEP 7 - REMOVE LOCKING BRACKETS 1.
Page 27 and 28: STEP 7 - REMOVE LOCKING BRACKETS -
Page 29: STEP 8 - FINISH WELDING EXTENSION P
Page 33 and 34: STEP 9 - ADJUST PLATFORM (IF REQUIR
Page 39 and 40: STEP 10 - FINISH WELDING LIFTGATE T
Page 41 and 42: STEP 12 - ADJUST OPENER (IF REQUIRE
Page 43 and 44: STEP 12 - ADJUST OPENER (IF REQUIRE
Page 45 and 46: STEP 14 - ADJUST UNDERRIDE (IF REQU
Page 51 and 52: STEP 15 - ATTACH DECALS - Continued
Page 53 and 54: STEP 17 - VEHICLE TAILLIGHT POSITIO
Page 55 and 56: STEP 17 - VEHICLE TAILLIGHT POSITIO
Page 57 and 58: SYSTEM DIAGRAMS PUMP & MOTOR SOLENO
Page 59 and 60: HYDRAULIC SCHEMATIC (GRAVITY DOWN)
Page 61 and 62: ELECTRICAL SCHEMATIC (GRAVITY DOWN)
Page 63 and 64: OPTIONS RECOMMENDED LIFTGATE POWER

GPTLR SERIES (2008 Release) - Maxon

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