PMS 4500 FCB Manual - Ysebaert

C.3 Low Generator-Output Voltage ..........................................................................................30
C.3.1 Discharge the capacitors ........................................................................................................ 30
C.3.2 Checking the capacitors ......................................................................................................... 31
C.3.3 Checking the generator voltage.............................................................................................. 32
C.3.4 Measuring the coil resistance ................................................................................................. 32
C.3.5 Checking the coil(s) to short-circuit ........................................................................................ 33
C.3.6 Measuring the inductive resistance ........................................................................................ 33
C.4 Generator provides no Voltage ..........................................................................................34
C.4.1 Rotor Magnetism Loss and "Re-magnetizing" ........................................................................ 34
C.5 Starting Problems ................................................................................................................34
C.5.1 Starting with a weak Battery ................................................................................................... 34
C.5.2 Fuel Solenoid Valve................................................................................................................ 35
C.5.3 Troubleshooting Table............................................................................................................ 36
D Installation Instructions .................................................................................................. 37
D.1 Placement .............................................................................................................................37
D.1.1 Placement and Basemount .................................................................................................... 37
D.1.2 Notice for optimal sound insulation......................................................................................... 37
D.2 Generator Connections - Scheme ......................................................................................38
D.3 Cooling System Installation - Raw water ..........................................................................39
D.3.1 General References ............................................................................................................... 39
D.3.2 Installation of the thru-vessel fitting in Yachts ........................................................................ 39
D.3.3 Quality of the raw water sucking in line .................................................................................. 39
D.3.4 Installation above waterline .................................................................................................... 40
D.3.5 Installation below waterline..................................................................................................... 41
D.3.6 Installation under the waterline............................................................................................... 42
D.3.7 Installation over the waterline ................................................................................................. 43
D.4 The Freshwater - Coolant Circuit .......................................................................................44
D.4.1 Position of the external Cooling Water Expansion Tank ........................................................ 44
D.4.2 Scheme for fresh water circuit ................................................................................................ 44
D.4.3 De-aerating at the first filling of the internal cooling water circuit ........................................... 45
D.4.4 Filling and de-aerating of the internal cooling water circuit..................................................... 46
D.4.5 Pressure test for control of cooling water circuit..................................................................... 47
D.5 Watercooled Exhaust System ............................................................................................48
D.5.1 Installation of the standard exhaust system ........................................................................... 48
D.5.2 Exhaust / water separator....................................................................................................... 49
D.5.3 Installation exhaust/water separator....................................................................................... 50
D.6 Fuel System Installation .....................................................................................................51
D.6.1 General References ............................................................................................................... 51
D.6.2 The electrical fuel pump ......................................................................................................... 52
D.6.3 Connection of the fuel lines at the tank .................................................................................. 52
D.6.4 Position of the pre-filter with water separator ......................................................................... 53
D.6.5 De-aerating the fuel system.................................................................................................... 53
D.7 Generator 12V DC System-Installation ..............................................................................54
D.7.1 Connection of the 12V starter battery..................................................................................... 54
D.7.2 Connection of the remote control panel.................................................................................. 55
D.7.3 The speed sensor................................................................................................................... 56
D.7.4 Electronic starter control unit .................................................................................................. 56
D.8 Generator AC System-Installation .....................................................................................57
D.8.1 Installation with looped in AC-Control box.............................................................................. 57
D.8.2 Installation AC-Box / distribution panel separate connected .................................................. 58
Page 2 PMS_4500_FCB_manual.V02 - Table of contents 15.7.05