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ecoTEC pro - Vaillant

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10 Commissioning<br />

i If<br />

the boiler is in error condition, you cannot<br />

start any test <strong>pro</strong>grams. You can detect an error<br />

condition by the fault symbol shown in the left<br />

bottom corner of the display (¬ fig. 10.1). You<br />

must first reset.<br />

10.3 Preparing the heating water<br />

Pay attention to the specifications concerning heating<br />

water preparation in (¬ section 2.5.7).<br />

10.4 Read off the filling pressure<br />

The boiler is equipped with an analogue pressure gauge<br />

(¬ fig. 3.1) and also has a symbolic bar display for the filling<br />

pressure of the heating system and a digital pressure and<br />

temperature display.<br />

You can see the pressure gauge once you have removed<br />

the front casing of the boiler.<br />

Press the right selection button twice to read off the digital<br />

filling pressure value.<br />

10.5 Filling and purging the heating installation<br />

b<br />

Caution.<br />

Risk of damage caused by contaminated<br />

lines.<br />

Foreign bodies such as welding remnants,<br />

sealing residue or dirt in the water pipes<br />

can cause damage to the boiler.<br />

> Flush the heating installation thoroughly<br />

prior to commissioning.<br />

The system is filled via a customer-installed filling connection,<br />

which must be attached in a suitable position in the<br />

heating circuit. This connection must be removed again<br />

after the filling <strong>pro</strong>cess is complete. If the local Water<br />

Authority regulations do not allow temporary connection a<br />

sealed system filler pump with break tank must be used.<br />

The heating system will not be filled automatically from the<br />

domestic hot water side. (Alternative methods of filling<br />

sealed systems are given in BS 5449)<br />

To ensure the correct operation of the heating installation,<br />

the indicator on the pressure gauge must point to the<br />

upper half of the grey area or in the middle of the bar<br />

graph display (marked by the dashed limit value) when the<br />

heating installation is cold. This corresponds to a filling<br />

pressure of between 0.1 MPa and 0.2 MPa (1.0 bar and<br />

2.0 bar).<br />

You can display the exact filling pressure (¬ section 10.4).<br />

If the heating installation extends over several storeys,<br />

higher filling pressures may be required to avoid air entering<br />

the heating installation.<br />

> Remove the front casing from the boiler (¬ section 4.7).<br />

10.2 Automatic air vent<br />

> Release the cap of the automatic air vent (1) by up to<br />

two rotations.<br />

> Open all thermostatic radiator valves.<br />

i The<br />

<strong>ecoTEC</strong> <strong>pro</strong> purges the heating circuit independently<br />

during continuous operation via the<br />

automatic air vent.<br />

> Select test <strong>pro</strong>gram P.06 (¬ section 10.2).<br />

The diverter valve moves to the mid-position, the pumps do<br />

not run and the boiler does not switch to heating mode.<br />

10.5.1 Filling the heating installation<br />

i Ensure<br />

that the filling and drainage cock on the<br />

heating installation is connected to a cold water<br />

valve as per standard.<br />

> In order to fill the heating installation, first open the cold<br />

water valve.<br />

> Open all thermostatic radiator valves.<br />

> Check that both service valves on the boiler are open.<br />

> Slowly open the stop valve on the filling line so that the<br />

water flows into the heating system.<br />

32 Installation and maintenance instructions <strong>ecoTEC</strong> <strong>pro</strong> 0020129672_03<br />

1

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